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5 6 Operating Instructions and Assembly Instructions Airless Paint Sprayers Preparation Airless painting systems, unlike most other power tools, require additional care to ensure proper working order. Following these instructions will significantly increase the likelihood of having a positive paint experience. It is important that the painting equipment is flush/tested EACH time a new job is started. Each pump is tested at the factory with a fluid that must be flushed from the system prior to painting. It is also required prior to each successive use to flush the storage lubricant from the system. Use the solvent which will be used to clean the equipment. Refer to the paint manufacturer’s recommendations for cleaning fluids. Pump Assembly Assembly Instructions Tools re quired : u 3/4 in. or Adjustable Wrench u 5/8 in. or Adjustable Wrench Assem bly 1. Open packaging and check contents. 2. Remove the equipment and all parts from the carton. 3. If sprayer is on stand, no further frame assembly is necessary. If sprayer is on a cart, install handle in position shown on cover and tighten knobs. 4. Attach high pressure hose to pump and spray gun using a 3/4 inch wrench (See Figure Below). Do not attach suction assembly at this time. Two Gun Assem bly NOTE: Second gun and hose not included. Replace plug with second hose adapter (included with sprayer). Copper seal washer must remain in place. Suction Assembly Motor Pressure Valve Housing Outlet Valve Hose Adapter Prime/Spray Valve Suction Bell Assembly Inlet Valve Outlet Prime Button By-pass Hose Plug Removal Optional 2nd Hose Adapter Airless Paint Sprayers 7 Operating Instructions and Assembly Instructions Turn Prime/ Spray Control to PRIME (knob is horizontal) Turn Pressure to HIGH (completely clockwise) 4 Use Finger to Check Inlet Valve 1 Starting Instructions While Pulling Trigger, Direct Fluid Stream Along Inside of Bucket 9 Power Switch Location 6 Attach Suction Assembly 3 Tip in Cleaning Position 8 7 Turn Prime/ Spray Control to SPRAY (knob is vertical) 5 Preparation (Continued) DO NOT ATTACH THE SUCTION ASSEMBLY UNTIL INSTRUCTED TO DO SO IN STEP 3. 1. Remove inlet valve cap and with your smallest finger, push on inlet valve stem to ensure it moves freely. 2. Push outlet prime button three times to ensure outlet valve is moving freely. 3. Attach suction assembly and bypass tube securely and place both suction and bypass tubes in cleaning solvent. 4. Turn pressure to High (completely clockwise). 5. Turn prime/spray control to the Prime position. 6. Turn power switch to the ON position. In a few seconds, cleaning solvent will begin to move up through the tube. Allow the fluid to circulate for one minute to ensure all air has been exhausted from the pump. 7. Turn prime/spray control to Spray position. Watch for any fluid leaks (See Troubleshooting Chart if leaks occur). NOTE: If unit is building pressure properly, the pump should produce a knocking sound, which indicates it has reached its hydraulic relief pressure. 8. When flushing the system with cleansing fluid (either prior to use with paint or during cleaning process) the spray tip can remain in the clean position. 9. Point spray gun into an empty waste bucket and pull trigger. To reduce splashing, direct the fluid stream along the inside of the bucket wall and well above the fluid level. 2 Push Outlet Prime Button 8 Preparation (Continued) 10. After completing the flush/testing process, purge the pump of fluid. 11. Repeat the preceding steps using paint instead of cleaning solvent. NOTE: Strain and thin paint before using. All paint may have particles that will clog filter and spray tips. Remove any skin which may have developed on Operating Instructions and Assembly Instructions Airless Paint Sprayers the paint due to air exposure. Follow paint manufacturers’ recommendations on thinning paint. 12. When pure paint appears from spray tip rotate tip to the Spray position. The system is now ready for use. Clean Position 1 Spray Position 2 12” Holding Spray Gun Thin Coat Thin Coat Heavy Coat Overspray Overspray Result of Flexing Wrist While Spraying Approx. 10-12” Start Stroke Pull Trigger Release Trigger End Stroke Proper Way to Trigger Spray Gun Incorrect Spraying Instructions Professional looking results can be obtained by following the spray tips below. 1. Keep the gun perpendicular to the surface. Always hold the gun perpendicular to the surface with the tip approximately 12 inches from the surface. If held at an angle (up and down or side to side), paint will build up unevenly, leave the work splotchy, and cause excessive overspray (See Figure to the right). 2. Move with a smooth arm stroke. Move the gun at a steady, even pace while keeping the gun perpendicular to the surface (See Figures to the right). Do not fan the gun. Fanning the gun will cause excessive overspray and uneven coverage (See Figure to the right). 3. Start moving the gun...

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