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• Follow all instructions containe d in this manual BEfore insta llation and use of this boiler: • Please Read and understan d this entire manual. Consult your local authorities having jurisdiction. • Contact your municipal building department, Fire department, or other local authorities before insta lling this boiler. • Local building regulations may require special permits, restrictions and ins pection requirements. save these instructions The Harman PB 105 Pellet Boiler Installation & Operating Manual “Ce manuel est disponible en Francais sur demande” 2 3-90-07205R16_09/12 Hopper Lid Latches Hopper Control Board Cover Control Board Combustion Blower Combustion Blower Cover Temperature / Pressure Gauge Pressure Relief Valve Aquastat Well 1-1/4” FMPT Supply 1-1/4” FMPT Return Ash Door Firebox Door Access Cover To Hopper / Swing Plate Knob Access Cover To Secondary Ash Chamber Blank Cover (Removed w/ Domestic Hot Water Option) Vent Pipe 1/2” FMPT Boiler Drain Viewing Glass Parts Locations 3/4” Introduction Appliance Certification. Table Of Contents model: Pellet Burning Boiler - PB105 Warranty Assembly venting Installation Fuel Specifications Operation maintenance Troubleshooting Atmospheric Conversion Service parts Specifications Wiring diagram Testing label quick reference Start-up 5 6 9 12 22 23 30 34 35 36 41 42 44 back Cover Test lab: Omni-Test Laboratories, Inc. report #: 135-S-16-6 Type: Pellet Fueled Central/Supplementary For Residential Use Standard(s): CAN/CSA B366.1-M91, and UL 391 Note: This appliance is also approved for installation into a shop. • = Contains updated information WArNINg! rISk OF FIrE! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions: dO NOT: • Install or operate a damaged appliance • Modify the appliance • Install other than as instructed by Hearth & Home Technologies • Operate the appliance without fully assembling all components • Operate the appliance without water in the system • Overfire the appliance • Install any component or part not approved by Hearth & Home Technologies Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. Please read this entire manual before you install and use your new boiler. Failure to follow instructions may result in property damage, bodily injury, or even death. SAVE THESE INSTRUCTIONS hearth & home Technologies, Inc. 352 Mountain House Road Halifax, PA 17032 Warranty HARMAN™ CENTRAL HEATING PRODUCTS LIMITED WARRANTY Hearth & Home Technologies Inc., on behalf of its Harman™ brand (”HHT”), extends the following warranty for all Harman™ furnace and boiler products (“Products”) that are purchased from an HHT authorized dealer. Warranty Coverage: Subject to the conditions, exclusions and limitations set forth below, HHT warrants to the original owner of the Products, and to any transferee taking ownership of the Products at the site of original installation within two years following the date of original purchase, that the Products will operate free from defects in material and workmanship under normal conditions and use, as described in the operating instructions furnished with the Product, during the warranty period described below. HHT will, at its option, repair or replace any Product covered by this warranty that is determined to be defective in material or workmanship. Warranty Period: The warranty period runs for six years, except for mechanical and electrical components, which are warranted for three years. The warranty period begins on the earlier of: (i) the date of invoice for the Product; (ii) in the case of new home construction, the date of first occupancy of the residence or six months after the date of sale of the Product by an HHT authorized dealer, whichever occurs first; or (iii) the date 24 months following the date of Product shipment from HHT, regardless of the invoice or occupancy date. Warranty Conditions: This warranty applies only to Products: (i) installed, operated, and maintained as recommended in the Product user’s manual; (ii) purchased through an HHT authorized dealer; (iii) while remaining at the site of original installation; and (iv) that have not been altered after leaving the factory. How to File a Claim: Claims must be made within the warranty period to the dealer who sold the Product. If that dealer cannot provide the warranty service, contact the nearest HHT authorized dealer. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the Product. Travel and shipping charges for parts are not covered by this warranty. Warranty Exclusions: This warranty does not cover the following: (1) consumable and normal wear items, including, without limitation, flame guides, grates, coal bars, afte...