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CONSULT LOCAL AUTHORITIES IF IN DOUBT ABOUT YOUR LOCAL FIRE SAFETY REGULATIONS. ALL INSTALLATIONS MUST BE MADE IN ACCORDANCE WITH LOCAL AND STATE OR PROVINCIAL CODES WHICH MAY DIFFER FROM THIS MANUAL. IMPROPER INSTALLATION WILL RESULT IN VOIDING OF WARRANTY. TW2000 WOOD-FIRED BOILER – INSTRUCTION MANUAL CONTENTS SECTION 1 – OPERATING INSTRUCTIONS Pg. Specifications 2 1.1 Introduction 3 1.2 Wood-Burning 3 1.3 Storage of Wood 4 1.4 Maximum Solid-Fuel Charge 5 1.5 Maintenance 5 1.5.1 Cleaning 5 1.6 Safety 6 1.7 Electrical Power Failure 6 1.8 Homeowner Checklist 7 SECTION 2 INSTALLATION 2.1 Introduction 9 2.2 Uncrating 9 2.3 Locating the Boiler 10 2.4.1 Combustion Air Supply 11 2.4.2 Flue Pipe and Chimney 11 2.5 Clearances 13 2.6 Plumbing Connection 13 2.6.1 Free Standing 13 2.6.2 Parallel Piping System 14 2.7 Control System 14 2.8 Wiring 15 2.9 Dealer Instructions to Homeowner 15 2.10 Installers Checklist 15 Parts List TW-2000 Parallel Plumbing Wiring Explanation DIAGRAMS TW – 1 Parallel Piping Diagram TW – 1EH Parallel Piping Electric Boiler TW – 2 Parallel Wiring Diagram TW – 3 Alternate Parallel Wiring Diagram TW – 3EH Wiring Diagram Electric Boiler TW – 4 Free Standing Piping Diagram TW – 5 Free Standing Wiring Diagram TW – 6 Alternate Free Standing Wiring Diagram TW – 7 Heat Exchanger TW – 8 Non-Combustible Floor Base TW – 9 Accessory Layouts TW – 10 Damper Motor Installation TW – 11 USA Models – Fusible Plug TW2000 1 10/6/05 TW2000 WOOD-FIRED BOILER – INSTRUCTION MANUAL SECTION 1 – OPERATING INSTRUCTIONS KERR TW2000 Wood-Fired Boiler Tested by: Warnock Hersey Professional Services Ltd. to CSA standard B366.1 Certified by the Canadian Standards Association (CSA) May 1984 COSP. WWP-009 Manufactured by: Parrsboro Metal Fabricators Ltd. P.O. Box 637, Crossroads 12118 Highway 209 Parrsboro Nova Scotia, Canada B0M 1S0 Specifications Cabinet Length 36” Width 22” Height 36” Shipping Weight 600 lb. Fire Box Length 36” Width 16” Height 26” Water Volume US Gallons 26.10 IMP. Gallons 21.73 Liters 98.80 Heat Exchanger 3/16” & 12-gauge steel Fire Box Door Cast Iron 13” x 13” Supply 1 .” Return 1 .” Smoke Pipe 7” Inside Diameter Smoke pipe exit Top Output (max): 70,000 Btu/h Fuel: Wood 30” logs maximum Boiler Water Volume 26.0 U.S. gal. Domestic Hot Water Coil Optional Electrical Rating: Volts 120, 15Amps NOTE – Keep this manual in a safe place for future reference. Follow manual carefully for the correct way to install and operate this unit. CAUTION – Do not fire this unit until operating instructions have been read and fully understood. INSTALL WOOD-FIRED BOILER ONLY ON A FLUE SYSTEM AND CHIMNEY THAT ARE IN GOOD CONDITION. SAVE THESE INSTRUCTIONS TW2000 2 10/6/05 TW2000 WOOD-FIRED BOILER – INSTRUCTION MANUAL SECTION 1 – OPERATING INSTRUCTIONS 1.1 Introduction Congratulations on your purchase of the KERR TW2000 Wood-Fired Boiler. Developed in Atlantic Canada, this KERR Boiler has been designed to allow you to heat your home with wood, one of North America’s most abundant fuels. The heat exchanger materials meet ASME (American Society of Mechanical Engineers) requirements for domestic boilers. Designed with you in mind, the KERR TW2000 Wood-Fired Boiler will provide you with many years of safe, efficient central heating. To ensure you have a clear understanding of the operating procedures of this boiler, please take the time to read the remainder of this section on operating procedures. If you have any questions, your KERR DEALER will be happy to answer them for you. 1.2 Wood-Burning The TW2000 Wood-Fired Boiler will burn most wood fuels, however it is recommended that only dry seasoned hardwood be used as much as possible since it affords cleaner, safer and more efficient operation. Burning seasoned hardwood will leave less ash, soot and creosote residue and will require fueling less often. Use smaller loads of wood on warmer days. WARNING: DO NOT use chemicals or fluids to start the fire or during operation. DO NOT burn driftwood or manufactured logs (compressed wood). Before adding fuel to an existing fire turn up the thermostat for about five minutes or lift damper chain to hold damper fully open for about one minute before opening the loading door. This action will allow residual smoke to clear from the combustion chamber and reduce smoke entering the basement during refueling. Twice daily refueling may be sufficient in modern well-insulated homes. However, KERR recommends that small fuel loads be added morning, noon and early evening and late evening, rather than large quantities infrequently. A small intense fire will burn more efficiently than a large smoldering fire in the TW2000 Wood-Fired Boiler and will produce less creosote. When refueling the TW2000, the remaining coals should be raked to the front of the combustion chamber before adding any new fuel. New fuel shall be placed on and behind the hot coals. This will help create a more even and efficient burn. The TW2000 owner should attempt to gauge fuel qu...