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ELLIPTICAL EXERCISER Write the serial number in the space above for reference. User's Manual Serial Number Decal • Assembly • Operation • Maintenance • Part List and Drawing Sears, Roebuck and Co., Hoffman Estates, IL 60179 TABLE OF CONTENTS WARNING DECAL PLACEMENT .............................................................. 2 IMPORTANT PRECAUTIONS ................................................................ 3 BEFORE YOU BEGIN ...................................................................... 4 ASSEMBLY ............................................................................... 5 HOW TO USE THE ELLIPTICAL EXERCISER .................................................. 12 MAINTENANCE AND TROUBLESHOOTING ................................................... 21 EXERCISE GUIDELINES ................................................................... 22 PART LIST .............................................................................. 24 EXPLODED DRAWING .................................................................... 26 ORDERING REPLACEMENT PARTS .................................................. Back Cover 90 DAY FULL WARRANTY .......................................................... Back Cover WARNING DECAL PLACEMENT This drawing shows the location(s) of the warning decal(s). If a decal is missing or illegible, call 1-888-533-1333 and request a free replacement decal. Apply the decal in the location shown. Note: The decal(s) may not be shown at actual size. on or around machine. , Pedals continue to spin when you stop pedaling. * Spinning pedals can cause injury. * Reduce pedal speed in a controlled manner. , User weight must not exceed 275 pounds. , Replace label if damaged, illegible, or removed. [_ 2 IMPORTANT PRECAUTIONS BEFORE YOU BEGIN Thank you for purchasing the revolutionary PROFORM XP TM THINLINE 480 elliptical exerciser. The THINLINE 480 elliptical exerciser provides a wide array of features designed to make your workouts at home more effective and enjoyable. For your benefit, read this manual carefully before you use the elliptical exerciser. If you have questions after reading this manual, please see the back Upper Body Arm Water Bottle Holder* Pedal Disc \ cover of this manual. To help us assist you, note the product model number and serial number before contacting us. The model number and the location of the serial number decal are shown on the front cover of this manual. Before reading further, please familiarize yourself with the parts that are labeled in the drawing below. l l Fan Console Pulse Sensor \ \ Ramp Handle Wheel Pedal *Water bottle is not included 4 ASSEMBLY Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed. Assembly requires the included tools and your own Phillips screwdriver _, adjustable R wrench _, and rubber mallet As you assemble the elliptical exerciser, use the drawings below to identify small parts. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number following the parentheses is the quantity needed for assembly. Note: Some small parts may have been preassembled. If a part is not in the parts bag, check to see if it has been preassembled. If a part is missing, call 1-888-533-1333. M6 Nylon M6 Large Wave Washer MIO Split Locknut (77)-4 Washer (90)-4 (88)-6 Washer (78)-10 M4 x 16mm M4 x 16mm Flat Head M4 x 32mm Screw Screw (84)-14 Screw (94)-4 (95)-2 M6 x 16mm Patch M6 x 38mm Button M10 x 20mm Patch Screw (80)-6 Bolt (76)-4 Screw (79)-4 M10 x 41mm Shoulder M10 x 70mm Patch Screw (75)-6 Patch Screw (63)-2 5 . Pull the ramp handle outward and lower the Ramp (104) until it rests on the Frame (1). 104 Attach a Wheel (50) to the front of the Frame (1) with an M10 x 41 mm Shoulder Patch Screw (63). Attach the other Wheel same way. (not shown) in the . Identify the Right Frame Cover (49), which is marked with a "Right" sticker. Then, orient the Right Frame Cover with the rounded side in the indicated location. While another person lifts the rear of the Frame (1), attach the Right Frame Cover with two M4 x 16mm Screws (84). Repeat this step for the Left Frame Cover (48). Rounded Side 48 Rounded Side 1 84 6 Tip: Do not pinch the Wire Harness (100). Start all screws before tightening any of them. Have another person hold the Upright (2) near the Frame (1). Locate the wire tie in the Upright. Tie the lower end of the wire tie to the Wire Harness (100). Next, pull the upper end of the wire tie upward out of the top of the Upright. Then, untie and discard the wire tie. Tip: To prevent the Wire Harness from falling inside the Upright, secure the Wire Harness with a rubber band. Attach the Upright (2) to the Frame (1) with four M10 x 20mm Patch Screws (79), and four M10 Split Washers (78). Do not tighten the Patch Screws yet. Wire Tie Do not pinc...