5-6 6-7 Nomenclature and Use """'..". 7 Adjusting Tool Rest Operation Parts Breakdown ... ... ... 7 8-11 12 Parts List 13-14 Electrical Schematic ...... .15 3 Uncrating and Clean-Up Note: Uncrating and assembly will require two people due to the machines size and weight. 1. Finish removing contents from the shipping crate. Be sure to check crate thoroughly for any parts not found on initial unpacking. 2. Inspect contents for shipping damage and report any damage to your distributor. 3. Clean all protected parts with kerosene. Do not use gasoline, paint thinner, or any other cellulose-based solvent. These will damage painted surfaces and melt plastic. Contents of Shipping Carton: 1 -Lathe bed wi motor and tailstock 1 -Tool rest wi extension 4 -Stand legs 2 -Long stand braces 2 -Short stand braces 2 -Stand tops 1 -Bed extension 1 -Face plate 1 -Drift rod 1 -Live center 1 -Spur center 2 -Index pins 1 -Face shield 1 -Hardware package (nuts, bolts, etc.) 1 -Operator's manual 1 -Warranty card Tools Required for Assembly NO.1 cross point screwdriver NO.1 flat blade screwdriver Hex wrench set Adjustablewrench or combinationwrenchset Use of sockets and a ratchet will speed stand assembly but are not required. -_. -_.'. ".----'--"-----.,-----.-1 4 Assembly Note: Assemble stand completely and mount bed to stand before tightening all nuts. Hand tighten only during this part of the assembly'process Attach a stand top (A, Fig. 1) to a stand leg (8, Fig. 1) with three 5/16" x 1" carriage bolts (C, Fig. 1), three 5/16" flat washers (D, Fig. 1), three 5/16" lock washers (E, Fig. 1), and three 5/16" hex nuts (F, Fig. 1) Stand top must be placed inside stand leg. A 2. Attach second stand leg to previous assembly in the same manner. 3. Repeat these steps with the remaining two stand legs and stand top. 4. Join the two leg assemblies by attaching long braces (G, Fig. 1) to each leg and fastening with eight 5/16" x 1"carriage bolts (C, Fig. 1), eight 5/16" flat washers (D, fig. 1), eight 5/16" lock washers(E, Fig. 1) and eight 5/16" hex nuts (F, Fig. 1). Remember to hand tighten only at this time. FIG-1 5. Attach short braces (H, Fig. 1) to each end of the stand using four 5/16" x 1" carriage bolts (C, Fig, 1), four 5/16" flat washers (D, Fig. 1), four 5/16" lock washers (E, Fig. 1), and four 5/16" hex nuts (F, Fig. 1) 6. Place assembled stand in approximate final location that is solid and level. 7. With the help of a second person, carefully lift bed up and onto stand. Note: Be sure to place headstock end on the stand end with the switch. Note: Before setting bed assembly down on the stand top, run motor cord through the hole in the stand top. 5 ...-.---------------------- 8. Align holes on bed with those in the stand top and fasten with eight hex socket cap screws (5/16"x1") , eight lock washers (5/16"), and eight nuts (5/16") supplied. Note: Two larger hex socket cap screws and washers will be used later to attach the bed extension to the bed. 9. Tighten eight hex socket cap screws with a hex wrench. 1O. Tighten all stand hardware making sure it is stable on the shop floor. 11. Attachbedextensiontobedusingtwohex socket cap screws (3/8"x1") and two lock washers (3/8") supplied. 12. Insert index plunger (A, Fig. 2) into the base of the headstock(B,Fig.2) andtighten. 13. \ttach the headstock lock handle (A, Fig. 3) to the head stock lock shaft (B, Fig. 3) with one spring (C, Fig. 3) and one hex socket cap screw (0, Fig. 3). 14. Attachthetailstockhandletothetothetailstock handwheel and tighten. 15. Connect the motor cord plug to the switch plug. Controls Speed Selector (A, Fig. 4) -selects one of six available speeds. Select desired speed by pulling handle out from headstock and turning to left or right. Release handle and it will engage detent for that speed. Caution: Never change speeds without motor running. Damage to the variable speed pulleys may result. Headstock Lock (B, Fig. 4) -locks headstock in a fixed position. Tighten clockwise to lock. Loosen counterclockwise to unlock. Caution: always operate lathewith theheadstockinthe locked position. Detent Release (C, Fig.4)-pulloutandholdto swivelheadstock. Releasetoengagedetentsat90 or 180 degrees. FIG-2 ~A B -~c --' ~D- FIG-3 FIG-4 ,-._~-.--. ..-_. ..~--~_. --,, 6 ./ Tailstock Handwheel (A, Fig. 5) -turn clockwise move tailstock spindle forward. Turn counterclockwise to retract tailstock spindle. to Tailstock Spindle Lock (B, Fig: 5) -locks tailstock spindle. Release to adjust handwheel. Tailstock Lock (C, Fig. 5) -locks tailstock in position on the bed. Release to move tailstock assembly closer to or farther from the headstock. Nomenclature and Use Spur Center (A, Fig. 6) -locks into headstock and holds the workpiece during spindle turning. Index Pins (B, Fig. 6) -used to install and remove spur center and face plate. Face plate (C, Fig. 6) -attaches to headstock and is used in face plate turning operations. B fl FIG-5 c I "-\ ' / I Drift Rod (D, Fig. 6) -fits into the tai...