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45-02931 CAUTION: Read Rules for Safe Operation and Instructions Carefully 25 GALLON "PRO" TOW SPRAYER Assembly Operation Maintenance Repair Parts thefastestway topurchaseparts PRINTED IN USA FORM NO. 48303 (REV. 8/03) RULES FOR SAFE OPERATION Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when operating equipment. 1. Read this owners manual carefully before attempting to assemble or operate this sprayer. 2. Read your vehicle owners manual for operating and safety rules before using this equipment. 3. Never allow children to operate this sprayer, and do not allow adults to operate without proper instructions. 4. Do not allow anyone to ride on or sit on this sprayer. Do not allow passengers on the towing vehicle. 5. Keep the area of operation clear of all persons, particularly small children. Also keep area clear of pets. 6. Read the chemical label carefully for instructions and caution notes on handling and mixing of chemicals. 7. Wear eye and hand protection and wear protective clothing when handling and applying lawn chemicals. 8. Do not spray on windy days. 9. Attachment of this sprayer may affect your tractor's braking and stability. Be aware of your tractor's capabilities. Refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Be aware of changing conditions on slopes. STAY OFF OF STEEP SLOPES. 10. Operate at reduced speed on rough terrain, along ditches and on hillsides to prevent loss of control. 11. Follow maintenance and lubrication instructions as outlined in this manual. LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS -- ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. Your sprayer carton contains parts as shown in figure 1. The hardware package contains parts as shown in figure 2. Identify all parts and layout as shown in figures 1 and 2. CARTON CONTENTS LOOSE PARTS IN CARTON 1. Lid 6. Spray Gun Assembly 2. Tank 7. Axle 3. Return/Bypass Hose (may be assembled to tank) 8. Hitch Arms (2) 4. Boom Assembly 9. Hitch Brackets (2) 5. Boom Mount Bracket 10. Wheels (2) 1 3 6 10 9 4 7 5 2 8 2 SHOWN FULL SIZE O P 20 40 60 80 1000 NOT SHOWN FULL SIZE Q R TS N A G I J K B C D FE H L SHOWN FULL SIZE O P 20 40 60 80 1000 NOT SHOWN FULL SIZE Q R TS N A G I J K B C D FE H L HARDWARE PACKAGE - FULL SIZE KEY QTY. DESCRIPTION KEY QTY. DESCRIPTION A B C DE F G H I J K L 8 2 2 2 14 2 4 2 2 1 1 2 Hex Bolt, 5/16" x 2" Hex Bolt, 5/16" x 1-1/4" Carriage Bolt, 5/16" x 1-1/4" Screw, #10 x 1/2" Hex Nut, 5/16" Flat Washer, 5/16" Flat Washer, 3/4" Lock Washer, #10 Washer, 5/16" Tooth Lock Hitch Pin Hair Cotter Pin Cotter Pin N O P Q R S T 2 1 1 1 2 1 2 Knob Spray Gun Clip, Small Spray Gun Clip, Large Pressure Gauge Spacer Hose Clamp, 1/4" Gasket, 3/4" Garden Hose 3 4 ASSEMBLY INSTRUCTIONS FIGURE 2 6. Assemble a hitch arm to the inside of a frame tube underneath the tank. Use two 5/16" x 2" hex bolts and 5/16" hex nuts as shown in figure 3. Do not tighten yet. Repeat for other side. TOOLS REQUIRED FOR ASSEMBLY (2) 1/2" Wrenches (1) Screwdriver (1) Pliers (1) Hammer FIGURE 1 1. Remove all items from carton and lay out as shown on pages 2 and 3. 2. Assemble the axle clamps and four 5/16" hex nuts to the factory installed bolts in the frame tubes. Do not tighten yet. See figure 1. FIGURE 3 7. Fasten the ends of the hitch arms together using two 5/16" x 1-1/4" hex bolts and 5/16" hex nuts. Do not tighten yet. See figure 4. 8. Assemble the hitch brackets to the hitch arms using two 5/16" x 2" hex bolts and 5/16" hex nuts. Position each bolt behind a cross bolt in the hitch arms. Do not tighten yet. See figure 4. FIGURE 4 on ng 6" 3/4" WASHER SPACER 1/8" x 1-1/2" COTTER PIN 3. Slide the axle through the two axle brackets. See figure 2. 4. Assemble a spacer, a 3/4" washer, a wheel (valve stem facing out) and another 3/4" washer onto the axle. Assemble a cotter pin through the end of the axle. Repeat on other end. See figure 2. 5. Tighten the four nuts which fasten the axle clamps to the frame tubes. Refer back to figure 1. 5/16" x 2" HEX BOLT 5/16" HEX NUT 5/16" x 1-1/4" HEX BOLT 5/16" HEX NUT 9. At this time tighten all bolts starting with the bolts in figure 3, then the bolts in figure 4. FACTORY INSTALLED BOLT AXLE CLAMP 5/16" HEX NUT 5/16" x 2" HEX BOLT 5/16" HEX NUT HITCH ARM 10. Assemble the boom mount bracket to the rear of 12. Assemble the large and small spray gun clips to the the frame tubes using two 5/16" x 2" hex bolts and side of the tank using two #10 x 1/2" screws and #10 5/16" hex nuts. See figure 5. lock washers. See figure 7. 5/16" HEX NUT 5/16" x 2" HEX BOLT FIGURE 5 REAR VIEW 11. Assemble the boom bars to the boom mount bracket using two 5/16" x 1-1/4" carriage bolts, tooth lock washers (between the bar and bracket), 5/16" flat washers and knobs. The boom connecting hose should extend upward. See figure 6. NOTE: Make sure the...