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Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation. • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Rosemount Analytical representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product. • Inform and educate your personnel in the proper installation, operation, and maintenance of the product. • Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources. • To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product. • When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation. • Ensure that all equipment doors are closed and protective covers are in place, exceptwhen maintenance is being performed by qualified persons, to prevent electrical shockand personal injury. If a Model 275 Universal HART® Communicator is used with this unit, the software within the Model 275 may require modification. If a software modification is required, please contact your local Fisher-Rosemount Service Group or National Response Center at 1-800-654-7768. The information contained in this document is subject to change without notice. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess.com HIGHLIGHTS OF CHANGES Effective May, 1999 Rev. 4.0 Page Summary Page P-6 Added new Quick Start Guide. Page 3-1 Added Section 3, Setup. Page 4-1 Removed calibration information from Operation section, and created Section 4, Calibration. Page 6-2 Expanded explanations of IFT status codes. Section 6 Added new troubleshooting procedures. Effective November, 2001 Rev. 4.1 Page Summary Highlights Updated Highlights of Changes Appendix A page. Appendix A Replaced Appendix A, Rev. 3.6 with Rev. 3.7. Effective July, 2002 Rev. 4.2 Page Summary Highlights Updated Highlights of Changes Appendix A page. Page 4-1 Added reference to new Calibration Record sheet. Page 4-9 Added new Calibration Record sheet. Appendix A Replaced Appendix A, Rev. 3.7 with Rev. 3.8. HIGHLIGHTS OF CHANGES APPENDIX A Effective May, 1996 Rev. 3 Page Summary -- General. Updated appendix to reflect probe design changes. Page A-13 Added “Extended temperature by-pass arrangements” to Figure A-13 (Sheet 3 of 3) Effective June, 1996 Rev. 3.1 Page Summary Page A-13 Updated part ordering information. Effective August, 1996 Rev. 3.2 Page Summary Page A-25 Updated cell replacement kit part numbers for the probe. Effective October, 1996 Rev. 3.3 Page Summary Page A-6 Added NOTE to Figure A-7. Effective January, 1997 Rev. 3.4 Page Summary Page A-1 Added warning to read new safety instructions. Page A-12 Added protective covers and grounds warning. Page A-16 Added protective covers and grounds warning. Effective February, 1998 Rev. 3.5 Page Summary Page A-18 Changed screw torque in paragraph A-11h. Effective July, 1998 Rev. 3.6 Page Summary --Changed test gas to calibration gas and reference gas to reference air throughout the appendix. HIGHLIGHTS OF CHANGES (CONTINUED) Effective November, 2001 Rev. 3.7 Page Summary A-8 Added new cup type diffusion assembly description, paragraph A-6.e. and diffusion assembly illustrations, Figure A-13 and A-14. A-26 Added new cup type diffusion assembly part numbers 4851B89G04 and 4851B90G04 to replacement parts list. Deleted stainless steel diffuser assembly from replacement parts list. Effective July, 2002 Rev. 3.8 Page Summary A-13 Added troubleshooting symptoms 5 and 6 to Table A-2. HIGHLIGHTS OF CHANGES APPENDIX B Effective February, 1992 Rev. 2 Page Summary Page B-1 Figure B-1. New HPS 3000 Optional Class 1, Division 1, Group B (IP56) Explosion-Proof Enclosure added. Page B-11 Figure and Index No. column added to Table B-2. Replacement Parts for Heater Power Supply. Effective January, 1995 Rev. 2.1 Page Summary Page B-3 Updated Figure B-3, Heater Power Supply Block Di...