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United States and Canadian Standards. This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards. This symbol designates that this tool complies to NOM Mexican Standards. -8 BM 2610001787 07-08 7/24/08 10:42 AM Page 9 Functional Description and Specifications !WARNING Disconnect battery pack from tool before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally. Cordless Circular Saw AUXILIARY HANDLE UPPER GUARD LOWER GUARD RUBBERIZED GRIP BATTERY PACK CALIBRATED BEVEL QUADRANT LOWER GUARD LIFT BEVEL LEVER ADJUSTMENT KNOB FOOT FIG. 1 BLADE WRENCH & STORAGE AREA BATTERY PACK SAFETY SWITCH RELEASE BUTTON TRIGGER SWITCH VENTILATION LOCK RELEASE BUTTON BUTTON DEPTH ADJUSTMENT LEVER ALIGNMENT OPENINGS SCREW Model No. CCS180 Maximum Capacities Voltage rating 18 V Blade 6-1/2" No load speed n0 3,900/min Depth of cut at 0° 2" Depth of cut at 45° 1-9/16" Battery pack BAT609 & BAT618 Depth of cut at 50° 1-3/8" Charger BC630 & BC660 ATTENTION: Use only thin kerf blades Voltage rating 120 V 60 Hz designed for Cordless Circular Saws. For replacement blades we recommend Bosch Cordless Circular saw blades. Their thin kerf and tooth design deliver the best speed, quality of cut, and reduce battery drain. Use of standard blades will substantially affect the performance and reduce run-time. -9 BM 2610001787 07-08 7/24/08 10:42 AM Page 10 Assembly ATTACHING THE BLADE Disconnect battery pack from tool before making !WARNING any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally. 1. Turn BLADE STUD with wrench provided clockwise and remove BLADE STUD and OUTER WASHER (Fig. 2). If the shaft moves while attempting to loosen the blade stud press the lock button (Fig. 1). 2. Retract the lower guard all the way up into the upper guard. While retracting the lower guard, check operation and condition of the LOWER GUARD SPRING. 3. Make sure the saw teeth and arrow on the blade point in the same direction as the arrow on the lower guard. 4. Slide blade through slot in the foot and mount it against the INNER WASHER on the shaft. Be sure the large diameter of the OUTER washer lays flush against the blade. 5. Reinstall OUTER WASHER and tighten BLADE STUD finger tight. The face of upper -10- FIG. 2 TIGHTEN LOOSEN BLADE STUD LOWER GUARD SPRING OUTER WASHER Large Diameter Faces Blade INNER WASHER Large Diameter Faces Blade BLADE LOWER GUARD BLADE SHAFT UPPER GUARD WRENCH OUTER WASHER MARK guard has marks around it that will help you properly adjust the blade stud. Press lock button to lock shaft and TIGHTEN BLADE STUD COUNTER-CLOCKWISE TWO MARKS ON UPPER GUARD WITH THE WRENCH PROVIDED. Do not use wrenches with longer handles, since it may lead to over tightening of the blade stud. VARI-TORQUE CLUTCH This clutching action is provided by the friction of the OUTER WASHER against the BLADE and permits the blade shaft to turn when the blade encounters excessive resistance. When the BLADE STUD is properly tightened (as described in No. 5 of Attaching The Blade), the blade will slip when it encounters excessive resistance, thus reducing saw’s tendency to KICKBACK. One setting may not be sufficient for cutting all materials. If excessive blade slippage occurs, tighten the blade stud one mark more. OVERTIGHTENING THE BLADE STUD NULLIFIES THE EFFECTIVE-NESS OF THE CLUTCH. BM 2610001787 07-08 7/24/08 10:42 AM Page 11 Operating Instructions DEPTH ADJUSTMENT Disconnect battery pack from tool. Loosen the depth adjustment lever located on the right side of the tool. Hold the foot down with one hand and raise or lower saw by the handle. Tighten lever at the depth setting desired. Check desired depth (Fig. 3). Not more than one tooth length of the blade should extend below the material to be cut, for minimum splintering (Fig. 4). FIG. 3 DEPTH ADJUSTMENT LEVER CALIBRATED DEPTH BRACKET SAFETY SWITCH The safety switch is designed to prevent accidental starts. To operate safety switch, press the release button with your thumb on either side of handle to disengage the lock, then pull the trigger (Fig. 5). When the trigger is released the button will engage the safety switch automatically, and the trigger will no longer operate. (See Switch & General Cuts on page 12.) FIG. 5 SAFETY SWITCH RELEASE BUTTON TRIGGER ° Disconnect battery pack from tool. Set foot to maximum depth of cut setting. Loosen bevel adjustment lever, set to 0° adrant, retighten lever and check for 90° angle between the blade and bottom plane of foot with a square (Fig. 6). Make adjustments by turning the small alignment screw from bottom side of foot, if necessary (Fig. 7). FIG. 4 FIG. 7FIG. 6 ONE TOOTH LENGTH SHOULD PENETRATE WOOD FOR MINIMUM SPLINTERING BEVEL ADJUSTMENT KNOB ALIGNMENT SCREW FOOT BLADE -11 BM 2610001787 07-08 7/24/08 10:42 AM Page 12 BEVEL ADJUSTMENT Disco...