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Portland, Oregon Report # 028–S–51-2 ASTME-1509 1995, ULCC 1482 Astoria Bay™ Pellet Insert --Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage bodily injury or even death. --Contact local building or fire officials about restrictions and installation inspection requirements in your area. -- Save these instructions Installer: After installation give this manual to the homeowner and explain operation of this stove. $10.00 . Copyright 2008, T.I. Part # 100-01144 4800 Harbour Pointe Blvd. SW 4080723 Mukilteo, WA 98275 2 Introduction 2 Introduction Introduction We welcome you as a new owner of a Astoria Bay pellet heater. In purchasing a Astoria Bay you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Astoria Bay is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this pellet-burning heater. Please familiarize yourself with the Owner's Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new heater an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater. Important Information No other Astoria Bay heater has the same serial number as yours. On the Astoria Bay the serial number is on the hopper cover. This serial number will be needed in case you require service of any type. Model: Astoria Bay Serial Number: Mail your Warranty Card Today, and Save Your Bill of Sale. To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us. Purchase Date: Purchased From: We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur. Travis Industries 4050525 100-01144 Table of Contents 3 Table of Contents 3 Introduction Introduction......................................................2 Important Information .........................................2 Safety Precautions Safety Precautions ............................................4 Specifications Heating Specifications........................................6 Dimensions.......................................................6 Electrical Specifications......................................6 Fuel.................................................................6 EPA Compliance................................................6 Installation Before you Begin ...............................................7 Packing List......................................................7 Installation Options............................................7 Planning the Installation......................................7 Minimum Fireplace Size.......................................7 Hopper Extension Set-Up ....................................8 Clearances.......................................................10 Mantel Requirements..........................................10 Hearth Requirements..........................................10 Facing Requirements..........................................10 Placing the Insert...............................................10 Venting the Pellet Stove......................................11 Maximum Venting Distance .............................11 Pellet Vent Type............................................11 Installing the Pellet Vent.................................11 Pellet Vent Termination...................................11 Mobile Home Requirements..................................12 Outside Air .......................................................12 Baffle Installation...............................................13 Restrictor Adjustment.........................................13 Surround Panel & Circuit Board Installation .............14 Installation into a Masonry Fireplace......................15 Installation into a Factory Built (Metal) Fireplace.......16 Operation Safety Notice....................................................17 Location of Controls ...........................................17 Starting the Heater for the First Time......................17 Curing the Paint ............................................17 Priming the Auger..........................................17 Loading Pellets..................................................18 The Two Modes of Operation ................................18 Operation (continued) Manual Mode.....................................................19 Auto Mode........................................................20 Restrictor Adjustment.........................................21 Adjusting the Fan Speed...........