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DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENCY. PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL. THERMO PRODUCTS, LLC. PO BOX 217 NORTH JUDSON, IN 46366 PHONE: (574) 896-2133 MADE IN USA I. SAFETY SECTION This page contains various warnings and cautions found throughout the Oil Furnace Manual. Please read and comply with the statements below. . WARNING AND CAUTIONS: . WARNING: This furnace is not to be used as a construction heater. See Page 1. . CAUTION MUST BE TAKEN NOT TO EXCEED 90° ROTATION (OF THE FLUE ELBOW) COUNTERCLOCKWISE FROM THE VERTICAL POSITION. See Page 2. . WARNING: When cutting openings in the casing DO NOT CUT ANY SUPPORTING CLIPS OR ANGLES. See Page 5. . WARNING: The predetermined fan and limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. in conjunction with Underwriters Laboratories, Inc. Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved, or is incompatible, may result in personal injury, substantial property damage or death. See Page 6. . WARNING: THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON. See Page 11. . CAUTION: DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF! See Page 13. . WARNING: The area around the furnace should be kept free and clear of combustible liquids and material, especially papers and rags. See Page 13. . WARNING: NEVER burn garbage or refuse in your furnace. Never try to ignite oil by tossing burning papers or other material into your furnace. See Page 13. . WARNING: Thermo Products oil furnaces are designed to burn No. 1 or No. 2 distillate fuel oil. NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE. See Page 13. . CAUTION: DO NOT ATTEMPT TO START THE BURNER WHEN: 1. Excess oil has accumulated, 2. The furnace is full of vapors 3. The combustion chamber is very hot. IF ONE OR MORE OF THESE CONDITIONS EXIST, CONTACT A QUALIFIED SERVICE PERSON. See Page 13. i All installations and services must be performed by qualified service personnel. ii This page contains reproductions of the various instruction and warning labels placed on the Thermo Pride Oil Furnaces. Please read and comply with the contents of these labels. All installations and services must be performed by qualified service personnel. TABLE OF CONTENTS SECTION BEGINNING PAGE I. SAFETY SECTION i II. GENERAL INSTRUCTIONS 1 A. DRAFT REGULATORS 3 B. DUCT WORK/AIR CONDITIONING 3 C. FILTERS MOUNTED EXTERNAL TO FURNACE 4 D. FAN AND LIMIT POSITION AND LOCATION 6 E. BURNER INSTALLATION 6 F. HORIZONTAL FURNACE POSITIONS 8 G. EXTERNAL WIRE HARNESS LOCATIONS 8 H. BURNER SPECIFICATIONS AND APPLICATIONS 9 I. HEAT EXCHANGER CLEANING INSTRUCTIONS 11 III. USERS INFORMATION SECTION 12 A. OIL SUPPLY 12 B. COMBUSTION AIR SUPPLY 12 C. INSPECTION AREAS 13 D. STARTING THE BURNER 13 E. FILTER CLEANING AND LOCATIONS 13 APPENDIX – A REPLACEMENT PARTS LIST 16 APPENDIX – B WIRING DIAGRAMS 26 iii All installations and services must be performed by qualified service personnel. II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION 1. The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America (ACCA) or the American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE). 2. All local codes and/or regulations take precedence over the instructions in this manual and should be followed accordingly. In the absence of local codes, installation must conform with these instructions and regulations of the National Fire Protection Association, and to the provisions of the National Electrical Code (ANSI/NFPA 70-1999 or latest edition). 3. The installed furnace must be level and positioned in a central location with respect to outlet registers. It should be located near the chimney to minimize any horizontal run of flue pipe, which may be requi...

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