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97600 Genie TML-4000 andTML-4000N Operator's Manual Third Edition • Second Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section. 3 Always perform the function tests prior to use. 4 Inspect the workplace. 5 Only use the machine as it was intended. Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation Inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests. The pre-operation inspection also serves to determine if routine maintenance procedures are required. Only routine maintenance items specified in this manual may be performed by the operator. Refer to the list on the next page and check each of the items. If damage or any unauthorized variation from factory delivered condition is discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications. Genie TML-4000 and TML-4000N Part No. 97600 Third Edition • Second Printing Operator's Manual PRE-OPERATION INSPECTION Pre-operation Inspection . Be sure that the operator’s manual is complete, Check entire machine for: legible and in the storage container located on . Cracks in welds or structural components the machine. . Dents or damage to machine . Be sure that all decals are legible and in place. See Decals section. . Be sure that all structural and other critical . Check for engine oil leaks and proper fluid level. components are present and all associated Add oil if needed. See Maintenance section. fasteners and pins are in place and properly tightened. . Check for engine coolant leaks and proper coolant level. Add coolant if necessary. See . Be sure that the battery is in place and properly Maintenance section. connected. . Check for battery fluid leaks and proper fluid level. Add distilled water if needed. See Maintenance section. . Check for proper tire pressure and lug nut torque. Add air to tires if needed. See Maintenance section. Check the following components or areas for damage, improperly installed or missing parts and unauthorized modifications: . Electrical components, wiring and electrical cables . Mast tubes . Winches and related components . Latches and pins . Tires and wheels . Trailer lights and reflectors . Outriggers, leveling jacks and foot pads . Nuts, bolts and other fasteners . Lamp fixtures and bulbs . Cable (kinks, frays and abrasions) . Safety chains (if required) . Engine and related components . Fuel tank . Generator Part No. 97600 Genie TML-4000 and TML-4000N Operator's Manual Third Edition • Second Printing Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual. Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below. Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components. Check the oil level with the engine off. 1 Check the oil level dipstick. Add oil if needed. Deutz F3M 1008 Engine Deutz F3M 1008F Engine oil type 10W-40 oil type cold conditions 5W-40 Perkins 103-10 Engine oil type 15W-40 oil type cold conditions 5W-20 Perkins 403C-11G oil type 15W-40 oil type cold conditions 5W-20 Genie TML-4000 and TML-4000N Part No. 97600 Third Edition • Second Printing Operator's Manual MAINTENANCE Check the Engine Coolant Level Check the Battery Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems....

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