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This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179 Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment. • Read this owners manual and your vehicle and • Do not allow adults to operate the vehicle or sleeve sleeve hitch owners manuals before using this hitch without proper instructions. electric assist kit with the sleeve hitch. • Keep all nuts and bolts tight and be sure the • Do not allow children to operate vehicle or sleeve equipment is in safe operating condition. hitch. ,_ Look for this symbol to point out important safety precautions. It means--Attention!! Become alert!! Your safety is involved. The model number and serial numbers will be found on a MODEL NUMBER: 486.24545 decal attached to the frame. SERIAL NUMBER: You should record both the serial number and the date purchase and keep in a safe place for future reference. of DATE OF PURCHASE: 2 jA fF KEY QTY. DESCRIPTION KEY QTY. DESCRIPTION A 1 Hex Bolt, 1/2" x 2-3/4" D 4 Hex Nylock Nut, 3/8" B 4 Hex Bolt, 3/8" x 1" E 5 Flat Washer, 1/2" C 2 Hex Lock Nut, 1/2" F 1 Clevis Pin, 1/2" x 2" G 1 Hair Cotter Pin, 3/32" 3 ATTACHING THE ELECTRIC ASSIST KIT CARTON CONTENTS • Attach the mount bracket assembly to the sleeve 2 hitch frame using four 3/8" x 1" hex bolts and 3/8" / nylock hex nuts. See figure 2. @ SLEEVE HITCH FRAME 3/8" x 1" \ REX BOLT _ 318" NYLOCK NUT MOUNT BRACKET ASSEMBLY | 1. Mount Bracket Assembly 2. Switch with Wiring 3. Linear Actuator TOOLS REQUIRED FOR ASSEMBLY (2) 9/1 6" Wrenches or Adjustable Wrenches (2) 3/4" Wrenches or Adjustable Wrenches PREPARING THE SLEEVE HITCH Remove the bolt and nut that attach the lift link to FIGURE 2 the sleeve hitch frame. Remove the handle and the pivot brackets from the sleeve hitch frame. See figure 1. 486.24535 SLEEVE HITCH REMOVE PIVOT BRACKETS LIFT LINK REMOVE BOLT AND NUT FIGURE 1 4 Insertthe1/2"x 2-3/4"hexboltintothelowershaft of theactuatorandthenscrewa 1/2"hexlocknut asfaras possibleontothebolt.Seefigure3. Placeupto five 1/2"flat washersbetweenthe anchorbracketson thelift assemblyandinsertthe endof the1/2"x 2-3/4"hexboltthroughtheanchorbracketsandthewashers.Screwasecond1/2" hexlocknutontotheboltsothatit is flushwiththe endof thebolt.Screwthefirst nutbackagainstthe anchorbracketsandtightenbothnutssecurely. Seefigure3. 1/2"X 2-3/4" HEX BOLT 1/2" FLAT WASHERS l 1/2" HEX LOCK NUT HEX LOCK NUT FIGURE 3 Place the other end of the actuator between the anchor brackets on the mount bracket assembly. Insert the 1/2" x 2" clevis pin through the anchor brackets, securing it with the 3/32" hair cotter pin. See figure 4. 3/32" HAIR COTTER PIN 1/2" X 2" CLEVIS PIN IMPORTANT: Connect to a 12 volt power source only. If you wish to permanently attach the switch to the tractor dash: a. Drill a 1/2" hole in the lower right hand corner of the tractor's dash as shown in figure 5. A hole larger than 1/2" may cause the nuts on the switch to not hold properly. b. Remove the hex nut from the actuator switch and then screw the round nut to about the midpoint on the threads. c. Insert the switch into the hole you drilled in the tractor's dash and secure it with the hex nut you removed from the switch. • To connect the switch to the tractor battery, attach the terminal on the red wire (with fuse) to the positive post and the terminal on the black wire to the negative post of the battery. Route the flexible conduit to the rear of the tractor avoiding hot engine parts, moving parts and pinch points. Connect the plug on the conduit wires to the plug on the actuator wires. DRILL 1/2" HOLE HERE FIGURE 5 FIGURE 4 5 Keepclearof thelinearacutator,thesleevehitch andtheattachedimplementwhenraisingand lowering. Thelinearactuatorisequippedwitha safetyclutch. Whentheactuatorreachestheendof it's stroke theclutchwillslipandmakealoudclickingsound. • Cleanoff aftereachuse. • Storeinadrylocation. PARTS FOR MODEL 486.24545 ELECTRIC ASSIST KIT 3 4 2 / 10 / 5 9 / / 7 7 Ref Part No. Qty Description Ref Part No. Qty Description 1 49235 1 Linear Actuator 6 43082 4 Hex Lock Nut, 3/8-16 2 64941 1 Mount Bracket Assembly 7 43262 2 Hex Lock Nut, 1/2-13 3 43343 1 Hair Cotter Pin, 3/32" X 2-5/16" 8 1540-59 5 Flat Washer 4 HA23505 1 Clevis Pin, 1/2" x 2" 9 23510 1 Hex Bolt, 1/2-13 x 2-3/4" 5 43001 4 Hex Bolt, 3/8-16 x 1" 10 49309 1 Switch with Fuse 49234 1 Owner's Manual 7 To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime, day or night For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirect sM! 1-800-366-PART 6 a.m. -11 p.m. CST, (1-800-366-7278) 7 days a week To purc...