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TABLE OF CONTENTS WASTE OIL BURNER........................................................................5 OIL BURNER TECHNOLOGY..........................................................8 OIL BURNER/PUMP TECHNICAL DATA.......................................10 BOILER SPECIFICATIONS...............................................................11 STANDARD EQUIPMENT.................................................................12 COMBUSTION AIR SUPPLY............................................................14 CHIMNEY OR VENT REQUIREMENTS..........................................16 LOCATING THE BOILER..................................................................18 INSTALLING THE BOILER...............................................................19 BREECHING INSTALLATION..........................................................19 INSTALLING BOILER CONTROLS AND ACCESSORIES............20 WATER PIPING CONNECTIONS.....................................................22 SYSTEM PIPING.................................................................................24 BOILER ASSEMBLY AND WIRING................................................33 BOILER STARTUP AND ADJUSTMENTS......................................42 WASTE OIL BURNER STARTUP.....................................................43 WATER TREATMENT.......................................................................43 FREEZE PROTECTION......................................................................43 MAINTENANCE.................................................................................44 TROUBLE SHOOTING GUIDE.........................................................46 WARRANTY.......................................................................................47 PRECAUTIONS Waste oil may contain many foreign materials. Waste oil may also contain gasoline. Therefore, specific precautions on the handling and storage of waste oils are to be observed when using, cleaning and maintaining this heater. Use a screen in a funnel when pouring oil into storage tank to catch foreign material, i.e., gasket material and sealant fibers, etc. WARNING: This appliance is not designated for use in hazardous atmospheres containing flammable vapors or combustible dust, or atmospheres containing chlorinated or halogenated hydrocarbons. Do not expose this unit to rain or moisture. If installed in high moisture atmosphere, a special cover for the integrated air compressor must be obtained from factory to avoid rusting of internal raw metals. If this occurs, see trouble-shooting guide for remedy. Uses only crank case oil, gear oil, hydraulic oils, auto trans. Fluid or #1 and #2 furnace oil. Do not use old, contaminated oils that have been stored in underground tanks or outside barrels for long periods. Excessive water and sludge may be present, causing quick filter plugging. NOTES: The instructions contained in this manual apply to the installation, operation, and service of Omni Waste oil fired boiler. The following instructions should be carefully followed for obtaining the best possible installation, operation and service conditions. Specifications are subject to change without notice. This product was designed to provide an economical disposal of waste oil. Proper operation depends on the consistency of the oil. Any water or foreign material in the oil may cause the unit to shut down. This appliance is designed for commercial or industrial use only. UNCRATING: Immediately upon uncrating units, check rating plate for certainty of electrical and mechanical characteristics. Also check the unit for any damage that may have been incurred in shipment, if any damage is found, file a claim with the transporting agency. The unit has been tested and inspected at the factory prior to crating and was in perfect condition at that time. If anything is missing check packing slip for indications of possible backorder of those parts or components. Otherwise a claim must be for those missing parts. IMPORTANT NOTICE TO OWNER AND INSTALLER To enjoy the long term benefits of burning your used oil in an Omni Waste Oil Boiler, it is necessary to become familiar with the correct installation operation and maintenance of your new boiler. Before installing or operating this appliance, make sure you read and understand this manual. IMPROPER INSTALLATION OR LACK OF MAINTENANCE WILL VOID THE WARRANTY ------------WARNING------------ Improper Installation, adjustment, alteration service or maintenance can cause property damage, injury, or loss of life. For assistance or additional information consult a qualified installer or service agency. Read these instructions carefully before installing Identical to any oil burning appliance, without adequate draft over the fire, the combustion gases cannot escape the appliance. The flame will lengthen resulting in an overheated combustion chamber. Even if the heater is installed correctly and adequate draft achieved, a flue passage blockage will ...