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If a setpoint configuration item is selected, the ">" will then flash slowly to indicate that the item has been selected. The Up and Down keys are then used to change its value. From the Current Error Screen this key is used to reset the system from an error: • Up and Down Keys: These keys are used to move upwards and downwards in screens to reach a desired item and to change setpoints and user settings. They have an auto increment/decrement feature for some of the configurations and values. When you first press one of the keys and value changes by 1 count, then wait 1/2 second and changes slowly until the key is released or if held for 3 or more seconds it will change the value quickly. • Help Key: Pressing the Help key from any screen displays helpful information about that screen. From the menu screen, general help information is displayed as to how to use the user interface. To return to the previous screen press the Help or Select keys, or press Menu key to go to the menu screen. If a small down arrow appears in the lower right hand corner then there is off screen content below what is displayed. Press the down arrow to scroll down to this information. After scrolling down an up arrow will appear in the upper right hand corner to indicate off screen content above what is displayed. UIM LED's The three LED's to the right of the LCD indicate the status of the overall system. The red LED indicates that a fault has been detected and the system has stopped running. It is on continuously for soft faults and flashes for hard faults. The Yellow LED indicates that the boiler is in a ready mode waiting for a call for heat command. When on continuously the Green LED indicates that the system is in the heating mode. If it is flashing it indicates that the UIM is in the initialization mode and the touch switches are being calibrated. On these boilers there are also eight LED's on the lower right that indicate the state of the individual FCB's. The red LED's are only on when the main red LED is on and indicate which FCB has the error. The green LED indicates when flame is proved on that particular stage, unless the dipswitch for sensing flame is turned off. Then the LED indicates that the gas valve has turned on. Fault Messages and Troubleshooting Guide The EMC5000 system does excessive self-diagnostics and displays detected faults on the UIM display in an easy to read manner. There are approximately 80 different faults that can be detected. Some of the faults are caused by internal problems and some by external causes. The faults create different types of system lockouts (shut down). Hard lockouts are serious problems that require the user to manually restart system. Soft lockouts can be reset by the user or after 60 minutes the system will automatically clear the error and restart. Auto Reset lockouts will monitor the cause of the fault and if the fault clears itself the system reset itself. The fault is recorded and the system immediately resets itself. The following table shows the fault messages and some possible troubleshooting hints: TROUBLESHOOTING IGNITION SYSTEM Fault Messages and Lockout Status (* = stage number: 1, 2, 3, or 4) FAULT DISPLAYED DESCRIPTION RED LED LOCKOUT “Display Fail” Communications with UIM interrupted Continuous Check communication cable to UIM. Try moving to other Internal Communications coAlso check the connectors where the cable is plugged in for best connecting wires. Auto Reset nnector on CCB. “Comm. Fail Stg.*” Communications with FCB interrupted Continuous Auto Reset Same as above. Also try swapping FCB and UIM communications cables. “Low AC Voltage” Line voltage less than 90 vac Continuous Auto Reset Check incoming power line for loss of voltage. May also be caused by a power line brown-out (momentary loss of voltage) 42 “Low 24VAC” Voltage from transformer less than 18 vac Continuous Auto Reset Check transformer output. Should be over 24vac. May be caused by excessive current drain or a faulty transformer “Brown Out Reset” Indicates a brown out reset occurred - - - -None Caused by a momentary dip in voltage on the CCB +5vdc power bus. Contact factory. (Not considered a serious problem if it only occurs on very rare occasions.) “Timeout Reset” Indicates a watchdog reset occurred - - - -None Caused when the micro executes the software in an improper way. Contact factory. (Not considered a serious problem if it only occurs on very rare occasions.) “FCB Comm Timeout” FCB did not receive command from CCB Continuous SOFT Caused when communications between the CCB and the FCB are interrupted. May occur when a surge of power on a nearby device (i.e. arc welder) creates an EMI burst. Not a serious problem if it occurs rarely. “No Flow” Water is not flowing Continuous SOFT Caused by the flow switch being open when it should be closed. Check water lines, pump, flow switch “Blower Prov Stg* contacts, wiring. Blower pressure is too low it they should have been closed. Check blower, switch ...

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