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FOR USE IN THE U.S. AND CANADA. SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS HARMAN PELLET BOILER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT. CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE HARMAN STOVE COMPANY. SAVE THESE INSTRUCTIONS The Harman PB 105 Pellet Boiler Installation & Operating Manual “Ce manuel est disponible en Francais sur demande” R1 Table of Contents Table of Contents Assembly 4 Venting 8 Installation 11 Operation 20 Maintenance 27 Troubleshooting 31 Feeder Parts 32 Specifications 33 Wiring Diagram 34 Parts List & Options 35 Warranty 36 Testing Label 37 Quick Reference Start-Up Back Cover Please read this entire manual before you install and use your new boiler. Failure to follow instructions may result in property damage, bodily injury, or even death. SAVE THESE INSTRUCTIONS Harman Stove Company 352 Mountain House Road Halifax, PA 17032 5 Assembly Temperature / Pressure Gauge Aquastat Well Pressure Relief Valve Blank Cover* Heat Exchanger Cleanout Rod Handles Access Cover To Secondary Ash Chamber Remove Cover to access nuts to fasten Flue Tunnel Weldment to the Ash Chamber. Flue Tunnel Weldment ESP Probe Combustion B He Thumb Screws (3) Firebox & Ash Door Handles QTY (5) *Removed w/ Domestic Hot Water Coil Option Shown Here .”MPT Boiler Drain (Not Shown) OutdoorAirTemperature SensorWiring : 7 Design: The first thing that needs to be done is deciding where and how the boiler will be installed. Things that need to be taken into consideration are the intended use of the boiler for example, is the boiler going to be used as your primary heating system or is it going to be used as a secondary or backup heating system. If it is to be used in conjunction with an existing oil or gas boiler system will it be piped in parallel or in series? The answers to these and other questions can be determined by talking to your certified dealer or a qualified HVAC or plumbing contractor. This will insure that the boiler is installed and piped to accommodate your needs and expectations. Consideration must be given to the venting as well as electrical and clearance requirements. (Clearances must be maintained to combustibles and also for service) After the boiler is set into place the venting can be done. 1. Install the control board cover as well as the access cover located on the feeder cover. 2. Install the spring handles provided with the unit on the ash door, firebox door and the heat exchanger cleanout rod handles. (Fasten handles by turning them counterclockwise and pushing inward simultaneously). 3. Install 1/2” MPT boiler drain in the fitting as shown. Note: Use teflon pipe thread sealant or teflon tape on ALL threads before connections are made. 4. Install 3/4” MPT pressure relief valve as shown. 5. Install the 1/2” MPT aquastat well in fitting as shown, then place aquastat in the well and fasten with a zip tie. 6. Install the 1/2” MPT temperature/pressure gauge in fitting as shown. 7. Locate and install outside air temperature sensor. Location of this sensor should be on the north side of the home or building and out of direct sunlight. Use the cat cable supplied with the boiler to attach sensor to the terminals located on the hopper. (Place at the back side just above and to the right of the main power connection box) The wires can be connected to the sensor with the connectors supplied. Wire nut or butt splice connectors could also be used. The connections at the boiler can be done with the two 1/4” female push on connectors supplied. 8. Fasten conduit to the ash base with the clamps provided. Assembly Floor Protection: The striped area indicates the minimum required floor protection area if the PB105 is going to be placed on a combustible floor. It requires 30” X 55” of non combustible floor protection as shown below. 6” of the floor protection must be in front of the boiler as shown. Flooring must be a minimum of 26 gauge sheet metal. Floor protection must also be provided under any horizontal run of vent pipe equal to the outside diameter of the venting plus 2” to each side. Example: 4” type “L” or “PL” vent pipe has an outside diameter of 4-1/2” + 2” on each side equals a protected floor area of 8-1/2” wide underneath the horizontal run. After assembly of the flue tunnel weldment, combustion blower assembly with wiring and heat shield, the boiler can now be installed. Non-Combustible Floor Protector MINIMUM NON-COMBUSTIBLE FLOOR PROTECTION AREA Make sure fans are not used in the fuel storage area, unless they are installed so as not to create a negative pressures in the room where the solid fuel burning appliance is located 8 Assembly ...