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Фрагмент инструкции
Installation, Operation & Maintenance Manual TABLE OF CONTENTS TABLE OF CONTENTS USING THIS MANUAL 1 A. INSTALLATION CLEARANCE . . . . . . . . . . . . .1 B.SPECIAL ATTENTION BOXES . . . . . . . . . . . .1 1. PREINSTALLATION 2 A.CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . .2 B. AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . .2 C. CHIMNEY / VENT AND DRAFT CONTROL . .3 D.INSTALLATION SURVEY . . . . . . . . . . . . . . . .3 E. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .3 2. BOILER PLACEMENT AND ASSEMBLY 4 A.SETTING THE BOILER . . . . . . . . . . . . . . . . . .4 B. OBSERVATION COVER ASSEMBLY (KNOCKDOWN BOILERS) . . . . . . . . . . . . . . .4 C. INSTALLATION OF FLUE COLLECTORS & COVERPLATES (KNOCKDOWN BOILERS) . .4 D. TANKLESS HEATER OR COVERPLATE . . . . .4 E.JACKET ASSEMBLY . . . . . . . . . . . . . . . . . . .4 3. PIPING AND CONTROLS 6 A. PRESSURE TEST BLOCK ASSEMBLY . . . . .6 B.BOILER RETURN CLEARANCE . . . . . . . . . . .6 C.STEAM BOILER PIPING . . . . . . . . . . . . . . . . .6 D.WATER BOILER PIPING . . . . . . . . . . . . . . . . .7 E. TANKLESS HEATER OR COVERPLATE . . . . .8 F. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . .9 4. ELECTRICAL A.GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .10 B.BURNER WIRING . . . . . . . . . . . . . . . . . . . . .10 5. BURNER SETUP & BOILER OPERATION A.BURNER INSTALLATION . . . . . . . . . . . . . . .14 B. BURNER START-UP AND ADJUSTMENT . .14 C. CHECK THE BOILER CONTROLS . . . . . . . .14 D. PURGE AIR FROM THE SYSTEM (WATER BOILERS ONLY) . . . . . . . . . . . . . . .14 E. CLEAN THE BOILER (STEAM BOILERS ONLY) . . . . . . . . . . . . . . .15 6. MAINTENANCE 17 A.GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .18 B. DAILY MAINTENANCE (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .18 C. WEEKLY MAINTENANCE (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .18 D. MAINTENANCE OF SAFETY RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . .18 E. MONTHLY MAINTENANCE (WITH BOILER OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .18 F. MAINTENANCE – ANNUAL . . . . . . . . . . . . .18 G. IF A LONG SHUTDOWN IS REQUIRED . . .19 7. BOILER DIMENSIONS & RATINGS 8. REPAIR PARTS USING THIS MANUAL USING THIS MANUAL A. INSTALLATION CLEARANCE DANGER Follow the installation instructions provided in this manual in the order shown. The order of these instructions has been set in order to provide the installer with a logical sequence of steps that will minimize potential interferences and maximize safety during boiler installation. B. SPECIAL ATTENTION BOXES Throughout this manual you will see special attention boxes intended to supplement the instructions and make special notice of potential hazards. These categories mean, in the judgment of PB Heat, LLC. WARNINGCAUTIONNOTICE Indicates a condition or hazard which will cause severe personal injury, death or major property damage. Indicates a condition or hazard which may cause severe personal injury, death or major property damage. Indicates a condition or hazard which will cause minor personal injury or property damage. Indicates special attention is needed, but not directly related to potential injury or property damage. PREINSTALLATION 1. PREINSTALLATION Read carefully, study these instructions before beginning work. It will save time. Study the included drawings. Save these instructions for reference. This boiler must be installed by a qualified contractor. The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly. NOTICE The equipment shall be installed in accordance with those installation regulations in force in the local area where the installation is to be made, including the current edition of NFPA-31, Standard for the Installation of Oil-Burning Equipment, and in Canada, CSA B139, Installation Code for Oil Burner Equipment. These shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before installations are made. CAUTIONCAUTION Never burn garbage or paper in the unit, and never leave combustible material around it. B. AIR FOR COMBUSTION AND VENTILATION 1. Be certain adequate facilities are available to provide Do not tamper with boiler controls. air for satisfactory combustion and ventilation. 2. Appliances Located in Unconfined Spaces. A. CLEARANCES a. For installation in unconfined spaces with conventional construction and larger areas such as basements, the supply of air for combustion Table 1.1: Clearances from Jacket and Vent System Required from Jacket to Combustible Construction Recommended From Jacket for Accessibility and Mounting Controls Top 5"* 24" if Left Side Clearance less than 24" (to clean flueways from top). Front 16"* 16" from jacket due to burner. Left 2"* 24" if Top Clearance less than 24" (to clean flueways from left side). 24" on steam with tankless coil. 9" in area of boile...
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