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With proper care and maintenance your bicycle will give you years of riding pleasure. Use this owner’s manual as a guide for the recommended maintenance and safe usage of your new bicycle. Take the time to read and understand this manual; and for parents of young riders please explain the content to your child. Please note that it is not intended as a full workshop manual. Every effort has been made to ensure that the content in this manual is accurate and current as at May 2007. Please consult a specialist bicycle dealer if: -a specific subject is not covered in this manual -the subject matter seems beyond your level of experience or ability -you have any further questions General Warning: It is your responsibility to correctly maintain your bicycle. Failure to maintain or inspect your bicycle may have severe consequences, such as losing control when riding and falling, which may ultimately result in injury or death. The risk of injury or death due to falling is implicit in the many “warnings” and “cautions” stated in this manual. As such, whenever the risk of falling is stated we do not repeat the warning of possible death or injury. Please Note: This is a partially assembled bicycle requiring final assembly and adjustments before riding. Final assembly and adjustment should only be carried out by a qualified bicycle mechanic at your specialist bicycle store. CONGRATULATIONS Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 2 DIRECTORY PART 1 PART 2 Warranty Parts Classification Inside Front Cover Pages 4 – 7 PART 3 Before You Ride Pages 8 – 21 PART 4 Bicycle Care & Servicing Pages 22 – 26 PART 6 Purchase Details Page 68 Warning / Important (take notice of this symbol throughout this manual) PART 7 Contact Addresses Back Cover PART 5 Comprehensive Maintenance Page 27 – 67 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07 2. PARTS CLASSIFICATION 4 5. COMPREHENSIVE MAINTENANCE 27 INDEX Mountain bicycles & Cross Bicycles 4 Suspension Bicycles 5 BMX/Loop Frame/U-Frame Bicycles 6 Road Bicycles 7 3. BEFORE YOU RIDE 8 Correct Frame Size 8 Riding Position 10 -saddle height 10 -reach 10 -handlebar height 11 Safety Checklist 12 -brakes 12 -wheels & tyres 12 -saddle 12 -steering 13 -chain 13 -bearings 13 -cranks & pedal 13 -derailleur 13 -frame & fork 13 -suspension 13 -accessories & safety 14 Helmets 14 Riding Safely 15 -general rules 15 -wet weather riding 16 -night riding 16 -pedalling technique 16 -hill technique 17 -cornering technique 17 -rules for children 17 Gears . How to Operate 18 -derailleur gears 18 -operating principles 19 -hand grip shifters 20 -below the bar shifters 20 -dual control shifters 21 4. BICYCLE CARE & SERVICING 22 -basic maintenance 22 -storage 22 -security 23 Wheels and Tyres 27 -wheel inspection 27 -tyre inspection 28 -recommended tyre pressures 28 -front wheel removal & replacement 29 -rear wheel removal & replacement 30 -correct Quick Release axle setting 31 -hub bearing adjustment & lubrication 32 -how to fix a flat tyre 33 -tyre valve 34 Steering System 35 -handlebar stem 35 -handlebar / forks 36 Bicycle suspension 37 -headset 38 -quill type assemblies 38 -'Ahead Set' type assemblies 38 -rotor installation & adjustment 40 Saddle & Seat Post 41 Brakes 43 -sidepull callipers 44 -linear pull 45 -U-brake 47 -disc brake 48 Drivetrain 49 -pedals 49 -clipless pedals 50 -crank set 52 -one piece crank set 53 -cotterless cranks (three piece) 54 -chain 56 -freewheel 57 -coaster hub 58 Derailleur Systems 59 -rear derailleur 60 -front derailleur 62 Reflectors 63 Accessories 64 Troubleshooting 66 6. PURCHASE DETAILS 68 -Schedule 1. Lubrication 24 7. CONTACT ADDRESS Back cover -Schedule 2. Service Checklist 25 Torque Requirements & Tools Required 26 Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07 4 Finding the bicycle to best suit your needs is made easy by the vast array of bicycle models and sizes available. Refer to the following diagrams to familiarize yourself with the names of the various parts on your bicycle. Mountain Bikes & Crossbikes. Mountain bikes are one of the most versatile bicycles. Wider wheel rims and tyres ensure maximum comfort and traction over a wider variety of surfaces and the frame and forks are strong, making them particularly suitable for rough terrain. Manoeuvring is made easier by the wider handlebars and convenient shift lever position. The Crossbike or hybrid blends features of the mountain and racing bicycles. Its frame is lighter than a mountain bike but heavier than a racing bicycle, providing stability and comfort with increased speed. PART 2 - PARTS IDENTIFACATION Top Tube Seat Seat Post Seat Post Binder Bolt Seat Stay Rear Reflector Rear Brake Wheel Reflector Freewheel Gear Control Cable Rear Derailleur Handlebar Stem Head Set Head Tube Seat Tube Down Tube Front Derailleur Rear Gear Control Cabl...