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1100 Burch Dr., Evansville, IN 47725 Ph. 812-867-2421 • Fx. 812-867-0547 5.0” E-mail: tents@anchorinc.com • Quality, Craftsmanship and Service since 1892 2.3” NAV40Gbl-1104 Copyright © Anchor Industries 2004 TABLE OF CONTENTS Page No. Assembly Step 3 Introduction with Frame Terminology Illustration 4 Component Illustrations 5 40’ Navi-Trac Component List Table 6 40’ Navi-Trac Component List Table Cont’d 7 Safety Guidelines 8 Squaring the Tent Footprint Layout and Diagonals Chart 9 Assembling the first Beam Assembly Layout of all Beams (Butterflying First Two Beams) 10 Erecting the First Beam and Stabilizing the First Beam Erecting the Second Beam 11 Connecting the First Two Beams Installing Purlins Completing First Bay 12 Completing the Top Frame Installing the Gabled End Frame Guying Out the Completed Frame 13 Installing the Mid Panels and Gabled End Panels Tensioning Fabric Panels 14 Completing the Gabled End Unit Alternate Hip End/ Gabled End Configuration 15 Combining Hip and Gabled End Assembly Steps Component Changes for Hip/ Gabled End Configuration 16 Limits of Liability 40’ Gabled Navi-Trac Frame Terminology R21-9 P1, P2 OR P3 (OPTIONAL) U8 BHW RWE RW G T-42 X-4, 5 or 6 (OPTIONAL BAY SPACING) X-1, 2 or 3 (OPTIONAL BAY SPACING MCW X-7, 8 or 9 (OPTIONAL BAY SPACING) EE10 ER10, 15, 0R 20 (OPTIONAL) BFW T-30 EW15 U8 XRB MCW B3 UGT UG-15 GRW P1 B4 See Component List Table on Pages 5 & 6 for component INTRODUCTION: Like the hip-end version, the gabled end NAVI-TRAC frame is made up of extruded aluminum members joined by weldments. The aluminum frame members themselves are extruded with channels into which the NAVITRAC fabric “kedar” is fed. However, the gabled end version of the Navi-Trac differs from the Hip End version in a number of ways: 1. All the beams are parallel to each other. 2. Beam base plates are hinged for pivoting to a vertical position. End Upright plates are fixed, non-pivoting. 3. The eave fittings are the MCW style that allows a simple drop-in action for purlin installation, rather than the slip joint of the hip end configuration. 4. Fabric middle bays are installed into the channels of adjacent beams one bay at a time. 5. Gabled End fabric is intalled simply into the outer channel of the end beams and tensioned to the Gabled End uprights. 6. X-Cabling extends into the overhead rafter area to compensate for the lack of hip end support. 7. Corner guys are in one direction only, parallel to the beams. descriptions. It is possible to combine the hip end and gabled end styles within one building unit (see kit #3); however this assembly manual focuses on the gabled end configuration only. The last few pages describe the hip/gabled combination and refer the customer to the hip end assembly manual for the hip end part of the building unit. 40’ NAVI-TRAC COMPONENT ILLUSTRATIONS 40’ NAVI-TRAC COMPONENT LIST A MINIMUM GABLED UNIT CONSISTS OF (1) KIT #1, (1) KIT #2 AND (2) EXTENSION MIDS. TO EXTEND THE LENGTH FURTHER, SIMPLY ADD ADDITIONAL EXTENSION MIDS. STARTER MIDS ARE REQUIRED WITH HIP ENDS ONLY. I.D. 40’ GABLED END NAVI-TRAC LABEL (LETTER ON DRAWING) COMPONENT DESCRIPTION CODES (STAMPED OR TAPED) GBL KIT 1 GBL KIT 2 HIP KIT 3 20’ MID STR 20’ MID EXT 15’ MID STR 15’ MID EXT 10’ MID STR 10’ MID EXT EXTRUSIONS W/CHANNELS E20 EAVE -FEMALE 20’ 4 ER10 EAVE/RIDGE - DROP-IN 10’ 3 3 ER15 EAVE/RIDGE - DROP-IN 15’ 3 3 ER 20 EAVE/RIDGE - DROP-IN 20’ 3 3 EE-10 EAVE/GABLED END, DROP-IN 10’ 1 1 EW-15 EAVE/GABLED END, DROP-IN 15’ 2 2 H21-4 HIP LOWER SPLICE 21-4 (2 pc) 21’-4 (40’) 2 H7-6 HIP UPPER SPLICE (2PC) 7’-6 (40’) 2 R21-9 RAFTER 21’-9 2 1 2 2 2 2 2 2 BRACES B1 BRACE, HIP 14’ (W/LANYARDS) 4 B3 BRACE, RIDGE 7’ 1 1 1 1 1 1 B4 BRACE, UPRIGHT, 5’ 1 2 2 2 2 2 2 PURLINS P1 PURLIN 10’ 2 2 2 2 P2 PURLIN 15’ 2 2 P3 PURLIN 20’ 2 2 UPRIGHTS U8 UPRIGHT - 8’ 2 3 2 2 2 2 2 2 UG-15 END UPRIGHT - 14’-2” 2 2 WELDMENTS, FITTINGS & PLATES BFW ADJ. BASE PLATES W/INSERTS (FIXED) “END” 2 2 3 2 2 2 BHW ADJ BASE PLATEW/INSERTS (HINGED) 2 2 2 2 2 CW CORNER WELDMENTS 2 EIW END INTERMEDIATE WELDMENTS 1 MLW MID LEFT WELDMENTS 2 2 2 MRW MID RIGHT WELDMENTS 2 2 2 MCW MID CENTER WELDMENTS 2 2 2 2 RW PEAK/RIDGE WELDMENT 1 1 1 1 1 1 RWE GABLED END RIDGE WELDMENT 1 1 GRW GABLED END UPRIGHT RAFTER WELD. 2 2 UGT GABLED END UPRIGHT TOP INSERT 2 2 XRB X-CABLE RAFTER BRACKET 8 8 TFW TOP FITTING (END RAFTER) W/HDWR 1 EFW END FITTING (HIP/INT. RAFTER) W/HDWR 4 CONTINUED ON NEXT PAGE 40’ NAVI-TRAC COMPONENT LIST CONTINUED FROM PREVIOUS PAGE I.D. 40’ GABLED END NAVI-TRAC LABEL (LETTER ON DRAWING) COMPONENT DESCRIPTION CODES (STAMPED OR TAPED) GBL KIT 1 GBL KIT 2 HIP KIT 3 20’ MID STR 20’ MID EXT 15’ MID STR 15’ MID EXT 10’ MID STR 10’ MID EXT STAKES, CABLES & WEB GUYS **OPTIONS OF 10’,15’, OR 20’ BAYS MUST BE SPECIFIED. G NAVI-TRAC WEB GUYS 2 5 2 2 2 2 2 2 T-30 1” x 30” STEEL STAKES 2 3 2 2 2 2 2 2 T-42 1 1/8” x 42” STEEL STAKES 2 5 2 2 2 2 2 2 X-1 UPRIGHT X-CABLES FOR 10’ MID BAY** GREEN NAV-BAY10-U8 [4] [4] INSTALL AS SPECIF...