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THE MOTOR IS VERY POWERFUL AND THE LINER DRIVE ROLLER COULD CATCH THE CLOTHING WHILE THE LABELS ARE BEING APPLIED. Section 1: Unpacking and Setup Thank you for purchasing the DX850 Label Dispenser (hereafter referred to as "Label Dispenser"). The Label Dispenser includes a Power Cord, 12 volt Power Adapter and the parts shown in Figure 1-1. The Roll Bar, Roll Guides and Roll Drag Arm are located in the supply box along with the Power Cord. You will need to assemble them as shown in Figure 1-1 and 1-2. Also see Section 2 for more detailed instructions on assembling these parts. Attach the Power Cord and switch on the power as shown in Figure 1-2. Finally, remove the foam insert between the Liner Idler Roller and Liner Drive Roller. Figure 1-1. Roll Bar Roll Guides Label Sensor Bracket Label SensorGuide Roller Liner Drive Roller Control Panel Liner Idler Roller Peel Edge Liner Idler Roller Tab Figure 1-2. Power Switch Power Input 12V Roll Bar Roll Guides Power Adapter Roll Drag Arm Power Adapter Power Cord DX850 Label Dispenser 3 Section 2: Loading the Label Stock 1. Remove the Roll Bar and Roll Guides from the Label Dispenser. The Roll Guides and Roll Drag Arm are removable and adjustable. They are held in place magnetically. (Figure 2-1.) Figure 2-1. 2. Remove one Roll Guide and the Roll Drag Arm from the Roll Bar. 3. Place the label stock roll on the Roll Bar with one side against the upright of the remaining roll guide. Place it on the Roll Bar with the loose end of the stock feeding off the top of the roll. (Figure 2-2.) Figure 2-2. Tip! For smaller diameter label roll cores you may need to reverse the Roll Guides so that the bottom of the guides are facing out to allow the uprights to be placed next to the roll. 4 DX850 Label Dispenser 4. Place the Roll Drag Arm under the Roll Bar. The Roll Drag Arm may be placed on either side of the Roll Bar, but the rounded tip of the Roll Drag Arm should be located in the center of the inside of the core. The arm is spring loaded so that there is downward pressure on the inside of the roll. This helps prevent application alignment problems near the end of a roll. (Figure 2-3.) Figure 2-3. 5. Place the removed Roll Guide back on the Roll Bar and slide it close to, but not touching the label stock roll. (Figure 2-4.) Figure 2-4. Tip! Roll Guide Uprights must not pinch the label stock roll. (The label stock roll must have free- play between guides.) DX850 Label Dispenser 5 6. Now position the stock to correspond with the general area where the labels will be dispensed. 7. Pull the loose end of the label stock forward under the Top Roller. Pull approximately 6 inches of label stock out beyond the Peel Edge. (Figure 2-5.) Figure 2-5. Tip! See Section 5 for a Label Path diagram. 8. Take the loose label stock and feed it between the Liner Idler Roller and the Liner Drive Roller. (Figure 2-6.) In order to feed the label stock between the rollers, the Liner Idler Roller should be in the unclamped position. (See Figure 2-10 for a detailed diagram of the Liner Idler Roller positions.) Figure 2-6. Note: This procedure assumes that the first 6 inches of labels will not be dispensed using the Label Dispenser. Of course, you may still peel these labels by hand. 6 DX850 Label Dispenser 9. Pull the stock through until the Peel Edge is positioned in between two of the labels. (Figure 2-7.) Figure 2-7. Note: The liner may be fed out the front or back of the Label Dispenser. 10. Push the Liner Idler Roller into the clamped position by pressing your thumbs on the Liner Idler Roller Tabs on both sides. (Figure 2-8.) Figure 2-8. DX850 Label Dispenser 7 11. Move the Label Sensor Bracket where desired within the width of the label. (Figure 2-9.) Figure 2-9. 12. You are now ready to dispense labels. 8 DX850 Label Dispenser Section 3: Dispensing the Label To dispense a label, first load label stock as described in Section 2, connect power and switch on the Label Dispenser. Follow these steps to dispense labels. 1. Before you start dispensing you should adjust the Label Sensor on the Label Sensor Bracket so that the distance between the Label Sensor and the Peel Edge is equal to roughly 1/2” less than the label height. (Figure 3-1.) Figure 3-1. 1/2" less than Label Height For example, for a 4" wide x 2" high (101.6mm x 50.8mm) label you would set this distance to approximately 1-1/2” (38.1 mm). The exact distance is not critical. It is only important that you set the distance so that the label does not come off the liner when presented. If the label height dictates the sensor be moved beyond the available travel, set the sensor to the minimum or maximum position as applicable. 2. To Start dispensing press the Start/Stop button on the Control Panel. (Figure 3-2.) Figure 3-2. Counter Reset + -Start/ Stop DX850 Label Dispenser 9 3. A label will peel off the liner until it trips the Label Sensor. (Figure 3-3.) Figure 3-3. 4. Pull the label off the liner with a quick upward motion. (Figure 3-4.) Fi...