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41 319 69 High Efficiency Boiler PAS010 This is a Cat II2H3P Appliance Reference in these instructions to British Standards and Statutory Regulations/Requirements apply only to the United Kingdom. For Ireland the rules in force must be used. 4040/S The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation. Guarantee Registration Thank you for installing a new Glow-worm appliance in your home. Glow-worm appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. In the center pages are to be found your Guarantee Registration Card, which we recommend you complete and return as soon as possible. If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer Service number 01773 828100. Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of: .. All replacement parts REGISTER YOUR GLOW-WORM APPLIANCE .. All labour charges FOR 1ST YEAR GUARANTEE PROTECTION .. All call-out charges CALL 0208 247 9857 Customer Services: Tel: (01773) 828100 One Contact Local Service Fax: (01773) 828070 Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT General/Sales enquiries: Tel: (01773) 824141 Fax: (01773) 820569 Important Information Important Information TESTING AND CERTIFICATION This boiler is tested and certificated for safety and performance. It is therefore important that no alteration is made to the boiler, without permission, in writing, from Hepworth Heating Ltd. Any alteration not approved by Hepworth Heating Ltd., could invalidate the certification, boiler warranty and may also infringe the current issue of the Statutory Requirements, see Section 1.2. CE MARK This boiler meets the requirements of Statutory Instrument No. 3083 The boiler (Efficiency) Regulations, and therefore is deemed to meet the requirements of Directive 92/42/EEC on the efficiency requirements for new hot water boilers fired with liquid or gaseous fuels. Type test for purposes of Regulation 5 certified by: Notified body 0086. Product/productioncertifiedby: Notified body 0086. The CE mark on this appliance shows compliance with: 1. Directive 90/396/EEC on the approximation of the laws of the Member States relating to appliances burning gaseous fuels. 2. Directive 73/23/EEC on the harmonization of the Laws of the Member States relating to the electrical equipment designed for use within certain voltage limits. 3. Directive 89/336/EEC on the approximation of the Laws of the Member States relating to electromagnetic compatibility. INFORMATION FOR THE INSTALLER AND SERVICE ENGINEER. Under Section 6 of The Health and Safety at Work Act 1974, we are required to provide information on substances hazardous to health. CERAMIC FIBRE/INSULATION PADS, GLASSYARN. These can cause irritation to skin, eyes and the respiratory tract. If you have a history of skin complaint you may be susceptible to irritation. High dust levels are usual only if the material is broken. Normal handling should not cause discomfort, but follow normal good hygiene and wash your hands before eating, drinking or going to the lavatory. If you do suffer irritation of the eyes or severe irritation to the skin seek medical attention. THERMOSTATS These contain very small amounts of xylene in the sealed phial and capillary. If broken, under normal circumstances the fluid does not cause a problem, but in case of skin contact, wash with cold water. If swallowed drink plenty of water and seek medical attention. CUT OFF DEVICES Cut off devices with copper phial/bulb only. Bulb contains activated charcoal and very small amounts of chloroddifludromethane in the sealed phial and capillary. If broken under normal circumstances the fluid does not cause a problem. If there is irritation to the eyes or skin then seek medical attention. FLUE SEALANT This contains cyclohexylaminosilane. It may cause irritation of skin of sensitive persons. Wash contact area with soap and water, if irritation occurs, seek medical advice. It will cause irritation on contact with eyes. If so, wash eye with large amounts of fresh water for at least 15 minutes. If irritation occurs, seek medical advice. If swallowed drink plenty of milk and seek medical advice. CONTENTS DESCRIPTION SECTION PAGE No. INSTRUCTIONS FOR USE Introduction Lighting the Boiler 3 5 INSTALLATION INSTRUCTIONS General Data Water System Boiler Location Flue Preparation Water and Condensate Connections Flue Installation Gas Connection Electrical Connection Commissioning User Information 1 2 3 4 5 6 7 8 9 10 11 6 8 11 12 14 16 17 20 20 22 23 SERVICING INSTRUCTIONS Servicing Fault Finding Repla...