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OM-210 088 Page 16 OM-210 088 Page 17 3-9. Threading Welding Wire 1 Wire Spool 2 Welding Wire 3 Inlet Wire Guide 4 Pressure Adjustment Knob 5 Drive Roll 6 Outlet Wire Guide 7 Gun Conduit Cable Lay gun cable out straight. Tools Needed: 7 1 3 6 4 5 6 in (150 mm) Pull and hold wire; cut off end. 4 in (102 mm) Tighten Remove gun nozzle and contact tip. Open pressure assembly. Push wire thru guides into gun; continue to hold wire. Close and tighten pressure assembly, and let go of wire. Hold wire tightly to keep it from unraveling. Ref. ST-802 081 / Ref. ST-205 837 WOOD Feed wire to check drive roll pressure. Tighten knob enough to prevent slipping. Cut off wire. Close and latch door. Press gun trigger until wire comes out of gun. Reinstall contact tip and nozzle. 2 Turn power on. INPUT POWER OM-210 088 Page 18 SECTION 4 – OPERATION 4-1. Controls 1 Voltage Switch The higher the selected number, the thicker the material that can be welded (see weld setting label in welding power source or Sections 4-2 and 4-3, as applicable). Do not switch under load. 2 Voltage Switch - Purge “0” Position In purge position, fan runs but there is no weld output. 3 Wire Speed Control Use control to select a wire feed speed. As Voltage switch setting increases, wire speed range also increases (see weld setting label in welding power source or Sections 4-2 or 4-3, as applicable). 4 Power Switch Ref. ST-205 387 1 2 3 MAX. (STEEL) THICKNESS MATERIAL 18–24 GA. .022–.047 .062 16 GA. .125 11 GA. 1 0 WIRE FEED SPEED 2 3 4 WELD VOLTS 10 9 8 7 6 5 OFF O INPUT POWER ON Do not switch while welding Ne pas commuter durant LeSoudure 1 2 3 4 PURGE 4 4-2. Weld Parameters For 120 VAC Model Basketball Rimsand Brackets Farm Equipment Frames, Frames,”A”Brackets, Axles, 5356 (.035) 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 ARGON C HB–28 (.035) Fabshield 21B (.035) HB–28 (.030) (.024) HB–28 (.024) 18 GA. 16 GA. 11 GA. 7 GA. 16 GA. 11 GA. 16 GA. 1/16” 1/8” 1/16” 3/16” 1/8” 1/16” 3/64” 24 GA. .022” Aluminum Equipment Counter Tops, Kitchen Stainless Steel Fryers, Trailer Hitches, Door Hinge Bailers, Combines, Bumpers Brackets, Grain Wagons, Wheelbarrows, Garage Door Trailers, Trailer Frames, Fencing, Lawnmower Decks, Work, Auto Door Brackets, Galvanized Roofing, Trailer Sides, Garage Door Tracks, Tailpipes, Motorcycles Decks, Basketball Posts, Wheelbarrows, Lawnmower Tailpipes, Bicycles Wagons, Tricycles, Duct Lawnmower Handles, Auto Body THICKNESS (Cubic Ft/Hr) GAS FLOW GASGauge) (Inches/ TO WELD: TYPE\SIZE WIRE Settings are approximate. Adjust as required. Welding Guide C HB–28 Stainless (.030) Solid HB–28 (.030) HB–28 (.024) HB–28 (.024) HB–28 (.030) HB–28 (.035) HB–28 (.035) HB–28 (.030) HB–28 (.024) Fabshield 21B (.045) Fabshield 21B (.035) Fabshield 21B (.035) Fabshield 21B (.035) Fabshield 21B (.045) Fabshield 21B (.045) 25 25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 or C25 CO2 = Carbon Dioxide C25 = Argon + 25% Carbon Dioxide 1/4 1/2 5/16 3/4 1/2 1/2 1/2 1/2 3/4 1/4 1/2 1/2 5/16 1/2 1/4 5/16 5/16 5/16 5/16 1/4 1/4 1/43–4 3–4 2–3 2–3 3–4 2–3 3–4 2–3 2 4–5 3–4 3–4 3–4 3 6–7 4–5 4–5 4–5 4 4–5 6 81 2 4 4 3 4 4 4 2 2 3 3 3 1 1 2 2 2 1 2 2 1 DCEP DCEN DCEN DCEN DCEN DCEN DCEN DCEN DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP DCEP (Inches) STICKOUT WIRE SPEED WIRE VOLTAGE WELDING POLARITY 205406A 205 406-A OM-210 088 Page 19 4-3. Weld Parameters For 230 VAC Model Welding Guide Settings are approximate. Adjust as required. 205424A TO WELD: Auto Body Lawnmower Handles, Wagons, Tricycles, Duct Work, Auto Door Brackets, Tailpipes, Bicycles Wheelbarrows, Lawnmower Decks, Basketball Posts, Galvanized Roofing, Trailer Sides, Garage Door Tracks, Tailpipes, Motorcycles Fencing, Lawnmower Decks, Trailers, Trailer Frames, Wheelbarrows, Garage Door Brackets, Grain Wagons, Bailers, Combines, Bumpers Trailer Hitches, Door Hinge Brackets, Axles, ”A” Frames, Farm Equipment Frames, Basketball Rims and Brackets Stainless Steel Fryers, Counter Tops, Kitchen Equipment Aluminum THICKNESS WIRE (Inches/ Gauge) TYPE\SIZE .022” HB–28 (.024) 24 GA. HB–28 (.024) 3/64” HB–28 (.030) 18 GA. Fabshield 21B (.035) HB–28 (.024) HB–28 (.030) 1/16” HB–28 (.035) 16 GA. Fabshield 21B (.035) Fabshield 21B (.045) HB–28 (.024) HB–28 (.030) 1/8” HB–28 (.035) 11 GA. Fabshield 21B (.035) Fabshield 21B (.045) HB–28 (.024) 3/16 HB–28 (.030) .187” TO HB–28 (.035) 1/4 Fabshield 21B (.035) .250” Fabshield 21B (.045) 1/16” 16 GA. Solid 1/8” Stainless 11 GA. 3/16”to1/4” (.030) .187to.250 1/16” 5356 (.035) 16 GA. 3/32” 14 GA. 5356 (.035) 1/8” 5356 (.035) 11 GA. 5356 (.035) 1/4” GAS GAS FLOW (Cubic Ft/Hr) POLARITY VWELDING OLTAGE WIRE SPEED WIRE STICKOUT (Inches) CO2 or C25 20 DCEP 1 4.5–5.5 1/4 CO2 or C25 20 DCEP 2 4–5.5 1/4 CO2 or C25 20 DCEP 2 4.5–5.5 5/16 DCEN 1 4–5 1/4 CO2 or C25 20 DCEP 2 4–5.5 5/16 CO2 or C25 20 DCEP 2 4.5–5.5 5/16 CO2 or C25 20 DCEP 2 3–4 5/16 DCEN 1 4–5 1/2 DCEN 1 5–5.5 1/2 CO...
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