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SPEC L-1.2 All Consumables are Not Created Equal. It's important to choose longer lasting consumables. They can make the difference between repeated consumable replacement and rework, or more arc time and better bottom line. Proprietary in-house coiling process and unique composition eliminates flat spots or sharp edges inside liner to improve wire feed performance. 100 Percent tested prior to shipment to ensure the smoothest wire feed in the industry. Liners won't gap when bent. Quick and simple replacement without gas diffuser set-screw for reduced downtime. Replacement Liner USAMade withPride and withoutCompromise in the Bernard® An Illinois Tool Works Company 449 West Corning Road, Box 667 Beecher, Illinois 60401 USA Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US) Fax: 708-946-6726 For more information, visit us at BernardWelds.com Available Liners Standard Liners Wire Size Gun Amperage Direct Plug 10' (3.05 m) 15' (4.57 m) 25' (7.62 m) .023" - .030" (.6 mm - .8 mm) 150A - 600A All except Tweco 4, L-Tec *N/A 43015 43025 Tweco 4, L-Tec *N/A **43015T **43025T .035" - .045" (.9 mm - 1.2 mm) 150A All except Tweco 4, L-Tec 43110 43115 43125 Tweco 4, L-Tec *N/A **43115T **43125T 200A - 600A All except Tweco 4, L-Tec 44110 44115 44125 Tweco 4, L-Tec *N/A **44115T **44125T .045" - 1/16" (1.2 mm - 1.6 mm) 200A - 600A All except Tweco 4, L-Tec 44210 44215 44225 Tweco 4, L-Tec *N/A **44215T **44225T 5/64" (2.0 mm) 200A - 400A All except Tweco 4, L-Tec *N/A 1920356 1920357 Tweco 4, L-Tec *N/A **†1920296 **†1920298 500A - 600A All except Tweco 4, L-Tec *N/A 44315 44325 Tweco 4, L-Tec *N/A **44315T **44325T 3/32" (2.4 mm) 500A - 600A All except Tweco 4, L-Tec *N/A 45415 45425 400A Clean-Air All except Tweco 4, L-Tec *N/A †1920175 †1920177 7/64" (2.8 mm) 600A Air-Cooled Only All except Tweco 4, L-Tec *N/A 45615 45625 1/8" (3.2 mm) 600A Air-Cooled Only All except Tweco 4, L-Tec *N/A 46715 46725 Aluminum / Soft Wire Liners Wire Size Gun Amperage Direct Plug 10' (3.05 m) 15' (4.57 m) 25' (7.62 m) .035" (.9 mm) 150A - 600A Nylon All except Tweco 4, L-Tec *N/A 43015X N/A Tweco 4, L-Tec *N/A **43015XT 200A - 600A Steel Coil All except Tweco 4, L-Tec *N/A 1920343 N/A Tweco 4, L-Tec *N/A **1920346 3/64" (1.2 mm) 200A - 600A Nylon All except Tweco 4, L-Tec *N/A 43115X N/A Tweco 4, L-Tec *N/A **43115XT 200A - 600A Steel Coil All except Tweco 4, L-Tec *N/A 1920344 1920350 Tweco 4, L-Tec *N/A **1920347 N/A 1/16" (1.6 mm) 200A - 600A Nylon All except Tweco 4, L-Tec *N/A 44215X N/A Tweco 4, L-Tec *N/A **44215XT 200A - 600A Steel Coil All except Tweco 4, L-Tec *N/A 1920345 1920351 Tweco 4, L-Tec *N/A **1920348 N/A *10' (3.05 m) liner not available. Order 15' (4.57 m) liner and trim to size. †Liners without outer jacket. **For use only with Bernard guns with Tweco 4 or L-Tec direct plugs manufactured prior to 2008. Replacement Instructions and Service Remove Existing Liner Turn off power. Remove nozzle, tip, gas diffuser and insulator cap (guns with jump liner remove neck). Lay cable straight. Grasp liner lock which protrudes from power pin (some direct plugs may require removal of additional components to access the liner lock) and remove from cable assembly. Install Replacement Liner Insert liner into power pin with cable laying straight. Continue until liner lock is fully seated into power pin. A twisting motion may be necessary to seat O-ring (some direct plugs may require installation of additional components to secure liner). Making sure cable is straight, trim liner at the nozzle of the neck as follows: • DS-1 and D-1 Centerfire™ gas diffusers (used with Centerfire™ series tips) = between 5/8" and 3/4" • 4235 and 4635 gas diffusers (used with 1500 series tips) = 3/8" • 4335 and 4435 gas diffusers (used with 7400 or 4200 series tips) = 1-3/8" • D118Q gas diffusers (used with Quik Tips™) = 7/8" • D114Q gas diffusers (used with Quik Tips™) = 3/4" File the cut end of liner to eliminate burrs and reinstall insulator cap, gas diffuser, tip and nozzle. When using Jump Liner: Trim and deburr liner with 1/4” (6.4 mm) extending beyond the gun handle and reinstall neck. Service Inspect for excessive wear and debris on the inside diameter. Do not dip liner in solvents for cleaning. Liner may be periodically blown out with shop air. Replace with new liner when excessive wear or debris produces poor electrode feed. "4/1"10"2/1"4/3"4/1-1"2/1-1 ©2008 Bernard Printed in U.S.A. ...