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This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency call 800-426-1888, or visit us on the web at This Operating Manual has been designed to instruct you on the correct use and operation of your Tweco® Robotics product. Your satisfaction with this product and its safe operation is our ultimate concern. Therefore, please take the time to read the entire manual, especially the Safety Precautions. They will help you to avoid potential hazards that may exist when working with this product. YOU ARE IN GOOD COMPANY! The Brand of Choice for Contractors and Fabricators Worldwide. Tweco® Robotics is a Global Brand of Arc Welding Products for Thermadyne Industries Inc. We manufacture and supply to major welding industry sectors worldwide including; Manufacturing, Construction, Mining, Automotive, Aerospace, Engineering, Rural and DIY/Hobbyist. We distinguish ourselves from our competition through market-leading, dependable products that have stood the test of time. We pride ourselves on technical innovation, competitive prices, excellent delivery, superior customer service and technical support, together with excellence in sales and marketing expertise. Above all, we are committed to develop technologically advanced products to achieve a safer working environment within the welding industry. !! WARNING Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer’s best judgment, the Manufacturer assumes no liability for its use. Light Weight Quick Robotics Torch Installation Guide and Replacement Parts Manual Instruction Manual Number SM-QRLTORCH Published by: Tweco® Products Inc. 2800 Airport Road Denton, TX 76208 (940) 566-2000 Copyright © 2006 by Thermadyne Industries Inc. ® All rights reserved. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited. The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negligence, accident, or any other cause. Publication Date: June 30, 2006 Record the following information for Warranty purposes: Where Purchased: ________________________ Purchase Date: ________________________ Equipment Serial #: ________________________ i Quick ROBOtics light weight tORch Table of Contents SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS .................................................. 1-1 1.01 Welding Hazards.......................................................................................1-1 1.02 Principal Safety Standards........................................................................1-3 1.03 Safety and Health......................................................................................1-3 SECTION 2: INTRODUCTION AND DESCRIPTION ......................................................... 2-4 2.01 How to Use this Manual............................................................................2-4 2.02 Receipt of Equipment................................................................................2-4 2.03 Introduction..............................................................................................2-4 2.04 Standard Features.....................................................................................2-4 SECTION 3: Installation and Disassembly................................................................. 3-6 3.01 Installation...............................................................................................3-6 3.02 Disassembly.............................................................................................3-8 SECTION 4: WIRING........................................................................................... 4-9 SECTION 5: MAINTENANCE .................................................................................5-10 SECTION 6: TROUBLESHOOTING ..........................................................................6-11 SECTION 7: QRL REPLACEMENT PARTS..................................................................7-12 SECTION 8: CONDUIT LINERS..............................................................................8-14 SECTION 9: FACTORY REPAIR CENTER ...................................................................9-15 LIMITED WARRANTY ................................................................................9-16 GLOBAL CUSTOMER SERVICE CONTACT INFORMATION.......................................9-17 ii SM-QRLTORCH Quick ROBOtics light weight tORch SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ! WARNING SERIOUS INJURY OR DEATH may result if welding and cutting equipment is not properly installed, used and maintained. Misuse of this equipment and other unsafe practices can be haz...