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For your convenience, a repair and parts guide is also included in this publication. NOTE: The illustrations in this manual are intended to serve as a reference and may not necessarily depict the actual model listed above. The information in this publication is based on the latest product information available at the time of printing. American Honda Motor Co., Inc. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual is considered a permanent part of the Front Loader and it must stay with the Loader if resold. Safety Messages Your safety and the safety of others are very important. We have provided important safety messages in this manual and on the front loader. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol and one of three words: DANGER. WARNING, CAUTION These words mean: Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury . Damage Prevention Messages You will also see other important messages that are preceded by the word NOTICE. This word means: Using this product for a purpose not intended may cause injury or property damage. Read and understand this Operator’s Manual before operating the front loader; failure to do so could result in personal injury or equipment damage. If a problem should arise, or if you have any questions about your Front Loader, consult an authorized Honda Compact Tractor Dealer. You WILL be KILLED or SERIOUSLY HURT If you don’t follow Instructions. You CAN be KILLED or SERIOUSLY HURT if you don't follow Instructions. You CAN be HURT tf you don’t foUow Instructions NOTICE Your equipment or other property can be damaged if you don’t follow instructions. 1 TABLE OF CONTENTS SAFETY General information ......................3 Safe operating rules ......................4 Operation safety........................5 Maintenance safety ......................7 Safety label locations .....................8 SHIPPING INVENTORY ......................9 TRACTOR PREPARATION ....................11 FRONT LOADER SPECIFICATIONS ...............12 SET-UP INSTRUCTIONS .....................13 Torque specifications .....................14 Sub frame installation and removal ..............15 Hydraulic valve package installation..............19 Loader assembly installation..................21 Start-up procedures ......................22 Pre-Delivery checklist .....................24 OPERATION.............................25 Loader subframe installed with MM60 Mower Deck......29' LOADER REMOVAL AND INSTALLATION ............31 Storage.............................33 LUBRICATION AND MAINTENANCE ...............35 SERVICE..............................37 Lift and bucket cylinders....................39 Hydraulic valve........................ ,41 TROUBLESHOOTING . . . ....................45 HYDRAULIC SYSTEM SCHEMATIC................50 PARTS LIST ............................51 WARRANTY ASSISTANCE ....................61 General Information General Information Introduction The purpose of this manual is to assist you in maintaining and operating your HTA FL6555 Front Loader. Read it carefully; it furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature due to unknown and varying conditions. However, through experience and these instructions, you should be able to develop operating procedures suitable to your particular situation. "Righfand “Left" as used throughout this manual are determined by facing the direction the machine will travel when in use. Illustrations and data used in this manual are current at the time of printing, but due to possible in-line production changes, your machine may vary slightly in detail. Extra equipment that may be shown on the machine is optional at extra cost. The manufacturer reserves the right to redesign and change the machine as may be necessary without notification. Illustrations used in this manual may not show all safety equipment that is recommended to ensure safe operation of tractor/loader* Refer to Safety Section of this manual and the tractor owner's manual for information concerning safety equipment. Consult your Dealer for further information. Serial Number and Location The Serial Number is important information about the machine, and it may be necessary to know it before obtaining the correct replacement part. The serial number is located on the right side of loader sub frame as shown. Replacement Parts Genuine Honda replacement parts only should be used to repair this machine. Honda replacement parts are available from your Honda Compact Tractor Dealer. To obtain prompt, efficient service, always remember to give the dealer t...