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ADA COMPLIANT Table of Contents Dimensions . . . . . . . . . . . . . . . . . . . . . . .2–3 Rough-Ins . . . . . . . . . . . . . . . . . . . . . . . .4–5Installation Instructions . . . . . . . . . . . . . .6–9 Cleaning and Maintenance . . . . . . . . . . . .10Assembly of Components . . . . . . . . . . . . .11Vernatherm™ Valve Troubleshooting . . . .12Vernatherm™ Valve Repair Parts . . . . . . .13 IMPORTANT Read this entire installation manual to ensure proper installation, then file these instructions with the owner or maintenance department. Flush all the water supply lines before making connections. Debris in supply lines will cause the valves to malfunction. Turn OFF electrical power to the outlet when installing the Express® Deck. Wall anchors used must have a minimum pull-out rating of 1,000 lbs. Product warranties may be found under "Product Information" on our web site at 215-1542 Rev. E; EN 06-915 P.O. Box 309, Menomonee Falls, WI 53052-0309 © 2007 Bradley Corporation TEL. 1-800-BRADLEY FAX 262-251-5817 Page 1 of 13 2/9/07 Express® Deck Lavatory System EXD-Series EXD-2N Installation Instructions EXD-2N/STD and EXD-2N/WH Express® Deck Lavatory System Dimensions 15" 8" (203mm) RADIUS 50" (1270mm) 10" (254mm)15" (381mm) (381mm) RADIUS 7" (178mm) 21-1/4" (540mm) 30" (762mm) 36" STANDARD HEIGHT (914mm) 7" (178mm) 30" (762mm) 36" (914mm) WALL-HUNG HEIGHT 2/9/07 Bradley Corporation • 215-1542 Rev. E; EN 06-915 Express® Deck Lavatory System EXD-Series Installation Instructions EXD-2N Express® Deck Lavatory System Dimensions continued . . . 8-5/8" (219mm) 13-1/4" (337mm) 21-1/8" (537mm) 3" (76mm) 11-1/2" (292mm) 34" (864mm) 30" (762mm) STANDARD HEIGHT SCUFF BASE STANDARD HEIGHT ONLY ADA COMPLIANT 34" (864mm) 30" (762mm) 31" (787mm) 10-1/4" (260mm) 27" 686mm) WALL-HUNG MOUNTED AT JUVENILE HEIGHT AGES 6 THROUGH 12 WALL-HUNG MOUNTED AT STANDARD HEIGHT 32" (813mm) 11-1/4" (286mm) 28" (711mm) WALL-HUNG MOUNTED AT TAS HEIGHT GRADES PRE-K THROUGH 5 OR 6 WALL-HUNG MOUNTED AT TAS HEIGHT GRADES 6 THROUGH 8 OR 9 26" (660mm) 9-1/4" 235mm) 30" (762mm) 8-5/8" (219mm) 13-1/4" (337mm) 21-1/8" (537mm) 11-1/2" (292mm) 8-5/8" (219mm) 21-1/8" (537mm) 11-1/2" (292mm) 8-5/8" (219mm) 21-1/8" (537mm) 11-1/2" (292mm) 8-5/8" (219mm) 21-1/8" (537mm) 11-1/2" (292mm) TAS ADA COMPLIANT TAS ADA COMPLIANT Bradley Corporation • 215-1542 Rev. E; EN 06-915 2/9/07 Express® Deck Lavatory System EXD-Series EXD-2N Installation Instructions Installation Instructions Supplies required for installation: • (6) 3/8" wall anchors, bolts and 1" min. O.D. washers to mount main frame and bowl to wall (minimum pull-out rating of 1,000 lbs.) • STD. HEIGHT ONLY: (2) 3/8" wall anchors, bolts and 1" min. O.D. washers to mount scuff base to wall • 1/2" NPT hot and cold supply piping • 1-1/2" NPT drain piping • 110 volt electrical outlet for optional 110/24 VAC plug-in transformer, if required • (2) #10 wall anchors and fasteners for optional Vernatherm™ valve mounting • 240/208-volt or 277-volt electrical box for optional electric tankless water heater Step 1: Rough in IMPORTANT: Dimensions shown in Figure 1 on page 5 are for a Standard and Wall- Hung Pedestal Express® Deck only. Make sure to follow appropriate dimensions based on configuration and required rim height. See Charts 1 and 2 on page 5 before beginning rough-ins. 1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown. 2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown. 3. FOR OPTIONAL ELECTRIC FAUCETS: Install the 110 volt GFCI electrical outlet per local code at the location shown in Figure 1. 4. Install four to six 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer) at the locations shown in Figure 1. 5. On the back of the bowl, measure the distance between the 3/4" bowl mounting holes. Divide this measurement in half. Measure and mark this dimension on the wall to the left of the centerline and to the right of the centerline. Install two 3/8" wall anchors with a minimum pullout rating of 1,000 lbs. (supplied by installer) at the locations marked (ref. location “A” shown in Figure 1). NOTE: Wall anchors at location “C” (standard frame only) do not require a minimum pull-out rating of 1,000 lbs. NOTE: The anchors will be used to mount the Express® Deck bowl and frame to the wall. 2/9/07 Bradley Corporation • 215-1542 Rev. E; EN 06-915 Express® Deck Lavatory System EXD-Series Installation Instructions EXD-2N EXD-2N Express® Deck Lavatory System Dimensions 3-1/2" (89mm) 20" (508mm) 25-3/4" (654mm) 32" (813mm) 23-1/2" (597mm) 9-3/8" (238mm) 4" (102mm) 3" (76mm) 13-1/4" (337mm) 15" (381mm) F A A B B B B C C D D E 23-1/2" (597mm) 9-3/8" (238mm) 4" (102mm) COLD OR TEMPERED SUPPLY OPTION * OPTION 1 - RECOMMENDED 240V/208V OR 277V ELECTRICAL BOX LOCATION (4"L x 4"W x 8"H) or ** OPTION 2 - RECOMMENDED 240V/208V OR 277V ELECTRICAL BOX LOCATION (4"L x 4"W x 4"H) HOT SUPPLY 19"...