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It is recommended that prior to use, you attach a Quick Connector (not included) into the Die Grinder’s Air Inlet (13). To do so, wrap approximately 3” of pipe thread sealer tape (not included) around the male threads of a Quick Connector. Then firmly tighten the Quick Connector into the Air Inlet. (See Figure A.) Figure A Quick Connector (not included) Air Inlet (13) RECOMMENDED COMPRESSED AIR SYSTEM Air Hose (not included) Quick Connector to Oiler (not included) Regulator (not included) Quick Coupler (not included) Air Hose Compressor (not included) (not included) Filter (not included) Oiler (not included) Assembly and Operation Instructions (continued) Note: The Composite Air Die Grinder is designed to be used with grinding attachments, backing pads and sanding discs and other small attachments such as the grinding drum shown in Figure B below. To Operate the Die Grinder: 1. WARNING: Prior to performing any assembly and/or adjustment procedures, make sure the air supply hose (not included) is disconnected from the Die Grinder. 2. WARNING: Always wear ANSI-approved safety goggles, a full face shield, and hearing protection when operating the Die Grinder. 3. Use the two Wrenches (30) to loosen the Collet Nut (29). (See Figure B below.) 4. Insert the 1/4” diameter shank of a Grinding Accessory (not included) fully into the Collet (28). Then, firmly re-tighten the Collet Nut (29) to lock both the Collet and Grinding Drum in place. (See Figure B.) 5. Connect the air supply hose to the Air Inlet (13). Turn on the air compressor and set its regulator to the recommended 90 PSI for the Die Grinder. 6. In order to keep the air supply hose out of the way, hang it over your shoulder. 7. IMPORTANT! Grip the Die Grinder firmly with both hands. 8. Trip the Lever Pin (15) with your finger. Then slowly apply hand pressure to the Lever (14) until the desired speed is obtained. (See Figure C.) NOTE: The Die Grinder always turns the Grinding Drum clockwise (reference: while holding the tool as you would when operating it). Collet (28) Wrench (30) Grinding Drum (not included) Collet Nut (29) Spindle (25) Wrench (30) Figure B Lever (14) Lever Pin (15) Figure C Assembly and Operation Instructions (continued) 9. With a firm grip on the Die Grinder, lightly apply the Grinding Drum to the workpiece, slowly and steadily moving the Grinding Drum to the right and left until you have achieved the desired appearance (finish) on the workpiece. 10. Once the work is completed, release the hand pressure on the Lever (14). The Lever Pin (15) will automatically return to its locked position to prevent the Lever from accidentally being activated. 11. Turn off the air compressor. Trip the Lever Pin (15) with your finger and slowly squeeze the Trigger (14) to release any remaining air pressure from the Die Grinder. Then disconnect the air hose from the tool. 12. Remove the Grinding Drum from the Die Grinder. Then store the tool in a clean and dry location out of the reach of children. 1. Warning: Always make sure the Lever (14) is in its “OFF” position and disconnect the Die Grinder from its compressed air supply before performing any inspection, adjustments, maintenance, or cleaning. 2. Before each use, inspect the general condition of the Die Grinder. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged air hose, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Never use damaged equipment. 3. Daily: With a clean cloth, remove all dirt, oil, and grease from the Die Grinder. If necessary, you may use a mild detergent. Do not use solvents, as damage to the Die Grinder may occur. Do not immerse the Die Grinder in any liquids. Inspection, Maintenance, and Cleaning Parts List and Diagram Part Description Q’ty 1 Plug Screw 1 2 O-Ring 1 3 O-Ring 1 4 Air Regulator 1 5 Valve Spring 1 6 O-Ring 1 7 Valve Stem 1 8 O-Ring 1 9 Motor Housing 1 10 Valve Bushing 1 11 O-Ring 2 12 Muffler 1 13 Air Inlet 1 14 Trigger Lever 1 15 Lever Pin 1 Part Description Q’ty 16 Bearing 1 17 Bearing Plate 1 18 Ball 2 19 Rotor Blade 4 20 Rotor 1 21 Cylinder 1 22 Bearing Plate 1 23 Bearing 1 24 Washer 1 25 Spindle 1 26 Lock Ring 1 27 Housing Cap 1 28 Collet 1 29 Collet Nut 1 30 Wrench 2 NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance....