Then unplug the Power Cord (41) from the electrical extension cord. Unplug the extension cord from the electrical outlet. 14. Remove the Polishing Bonnet from the Polishing Pad (2). With the Polishing Bonnet or Terry Cloth (46) in your hand, remove the wax from all hard to reach areas of the vehicle. English SKU 92623 For technical questions, please call 1-800-444-3353 Page 11 INSPECTION, MAINTENANCE, AND CLEANING WARNING! Make sure the Power Switch of the Polisher/Sander is in its “OFF” position and that the tool is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. 1. Before each use, inspect the general condition of the Polisher/Sander. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment. 2. Periodically recheck all nuts, bolts, and screws for tightness. 3. Store in a clean and dry location. 4. The most common error when waxing/polishing a vehicle is applying too much wax. If the Foam Pad (44) becomes saturated with wax, polishing will be more difficult and will take longer. Applying too much wax may also reduce the life of the Foam Pad. If the Foam Pad continually comes off the Polishing Pad (2) during use, too much wax may have been applied. Sanding 1. Attach the desired grit Sanding Disk (47 or 48) onto the Polishing Pad (2). 2. Plug the Power Cord (41) of the Polisher/Sander into the electrical extension cord. Then, plug the extension cord into the grounded, GFCI, 120 volt, electrical outlet. 3. Identify the area you wish to sand. Make sure the power cord will reach that far without stressing any connections. Place the Polisher/Sander onto the sanding area. 4. To start, grip the Polisher/Sander firmly with both hands and press in on the Switch (36) trigger. Press the Lock-on Button to lock the Switch in the On position. Press in on the Switch to unlock again. 5. Position the unit on the area to be sanded, select the desired speed by rotating the Speed Adjustment (37) knob (1 through 6), and allow the Sanding Disk (1) to rotate until it has reached that speed. Keep heavy pressure off of the Polisher/Sander when operating. Allow the sanding disk to do the work. 6. Move the Polisher/Sander in a uniform pattern up and down or side to side as you sand to ensure even sanding. 7. Periodically, stop the Polisher/Sander and check for possible disc wear. Replace used or worn sanding discs when necessary. 8. When finished, release the Switch (6) to its Off position. Then unplug the Power Cord (41) from the electrical extension cord. Unplug the extension cord from the electrical outlet. English SKU 92623 For technical questions, please call 1-800-444-3353 Page 12 NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. Part Description Q'ty Part Description Q'ty 1 Hex Key 1 25 Bearing, # 18 1 2 Pad, Polishing 1 26 Ring, Wind Shield 1 3 Spindle 1 27 Screw, Tap, 5x55 2 4 Key, Half Circle, 4x13 1 28 Stator 1 5 Screw, 5x16 4 29 Spring, # 110 2 6 Washer, Spring 4 30 Cover, Brush Holder 2 7 Cover, Front 1 31 Brush, Carbon, # 4100 2 8 Bearing, # 201 1 32 Holder, Brush, # 4100 2 9 Ring, Fender, 32 1 33 Housing, Motor 1 10 Gear, Large 1 34a Cover, Upper Back 1 11 Ring, Fender, 12 1 35 Screw, Tap, 3x10 2 12 Sleeve, Steel, 115B, 12x8x10 1 36a Switch 1 13 Screw, Tap, 5x30 4 37a Speed Adjustment 1 14 Head Shell 1 38a Cover, Lower Back 1 15 Pin, Lock 1 39 Screw, 4x20 4 16 Spring, Lock 1 40 Sheath, # 125 1 17 Cap, Spindle Lock 1 41 Cord, Power 1 18 Screw, Hex Head, 8x16 2 42 Press Cable Board 1 19 Handle 1 43 Screw, Tap, 4x14 2 20 Bearing, # 101 1 44 Foam Pad 1 21 Cover, Triangle Press 1 45 Polishing Bonnet 1 22 Washer, Spring, 4 3 46 Terry Cloth Bonnet (not shown) 1 23 Screw, 4x10 3 47 Sanding Disk, 60 Grit 1 24 Armature 1 48 Sanding Disk, 240 Grit 1 REV 01/05 PARTS LIST 5. Remove the Foam Pad (44) from the Polishing Pad (2) when the Polisher/Sander is not in use. This will allow the Polishing Pad to dry and retain its original shape. Wash with mild soap and water before storing. 6. To prolong Polishing Pad (2) life and shape, store the Polisher Pad face down to keep the surface flat. 7. The Polishing Bonnet (45) may be machine washed in cold water with mild detergent. Then hang dry. 8. Use only a clean cloth and mild detergent to clean the body of the Polisher. Do not use solvents. Do not immerse any part of the tool in liquid. 9. Over time, if the performance of the tool diminishes, or it stops working completely, it may be necessary to replace the Carbon Brushes (31) by removing the Brush Holder Cover (30). This procedure should be completed by a qualified technician. If the Carbon Brushes are not worn down, try cleaning the Carbon Brush tips with an ink eraser. E...