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This can lead to severe eye damage. Before commencing power tool operation, always wear safety glasses or goggles that are marked as meeting ANSI Z87.1 standards, and a full face shield when needed. Section 2 Assembly INSTALLING THE BRUSH CUTTER KIT The Brush Cutter Kit consists of: •J-handle and hardware • Harness • New cutting attachment mount • New cutting attachment shield • Cutting blade • Blade retainer and nut • Locking Rod The D-handle and old cutting attachment shield must be removed and replaced. All other kit items must assembled before using the unit with the cutting blade. To avoid serious personal injury or damage to the unit, ALL of the items in the brush cutter kit MUST be installed when operating the unit with the cutting blade. REMOVE THE D-HANDLE Remove the D-handle before assembling the J-handle. 1. Remove the four (4) screws and four (4) hex nuts with a Phillips screwdriver. 2. Remove the D-handle and bottom handle clamp on the boom shaft (Fig. 2-1). (4) Screws Shaft Housing D-Handle Bottom Clamp Fig. 2-1 (4) Nuts Shaft Grip 7 Assembly (continued) INSTALLING AND ADJUSTING THE J-HANDLE Installing 1. Remove the screws, nuts, clamp pieces that were installed on the J-handle for shipping. 2. Lay the unit on its side. On the bottom of the shaft housing is a pre-drilled hole. With a Flat Blade or Torx T-20 Screwdriver, insert the Anti-Rotation Screw through the hole in the bottom clamp and into the hole in the shaft housing (Fig. 2-2). Tighten securely. 3. Place the J-handle between the top and middle clamp pieces (Fig. 2-3). 4. While holding the three pieces together, install the four (4) screws through the top clamp and into middle clamp. NOTE: The holes in the top and middle clamp will line up only when assembled correctly. 5. Place the clamps and J-handle the over the shaft housing and onto the bottom clamp. 6. Hold each hex nut in the bottom clamp recess with a finger. Start screws with a large Phillips screwdriver. Do not tighten until you make the handle adjustment. Adjusting 7. Loosen the screws so that the J-handle can be easily moved in the clamp assembly. Do not remove the screws or nuts. 8. Slide the J-handle in or out until the arrow/white line on the decal touches the clamp assembly (Fig. 2-4). 9. While holding the unit in the operating position (Fig. 2-5), position the J-handle to the location that provides you the best grip. 10. Tighten the clamp screws evenly, until the J-handle is secure. Shaft Housing Anti-rotation screw Bottom Clamp Pre-drilled Hole Decal (4) Screws Top Clamp J-Handle Middle Clamp Bottom Clamp Fig. 2-3 Fig. 2-2 Fig. 2-4 Fig. 2-5 Nuts Assembly (continued) INSTALLING THE HARNESS Always use the shoulder harness when using the cutting blade to avoid serious personal injury. 1. Push the strap through the center of the buckle. 2. Pull the strap over the cross bar and down through the slot in the buckle (Fig. 2-6). 3. Put the harness on over head and onto shoulder. Snap it on to the support fitting (Fig. 2-7). 4. Adjust length to fit the operator’s size. Pull tab to lengthen, pull strap to shorten (Fig 2-8). REMOVE THE CUTTING ATTACHMENT NOTE: To make removing or installing the cutting blade or cutting attachment easier, place the unit on the ground or on a work bench. Support Fitting Fig. 2-6 Fig. 2-7 Fig. 2-8 Fig. 2-9 Shaft Bushing Hole Locking Rod Slot Output Shaft Bushing Output Shaft Locking Rod The gear housing gets hot with use and can result in injury to the operator. When the unit is turned off it remains hot for a short time. Do not touch the gear housing until it has cooled. 1. Align the shaft bushing hole with the locking rod slot and insert the locking rod into the shaft bush- ing hole (Fig. 2-9). 2. Hold the locking rod in place by grasping it next to the boom of the unit (Fig. 2-10). 3. While holding the locking rod, remove the cutting attachment by turning it clockwise off of the out- put shaft (Fig. 2-11). Store the cutting attachment for future use. REMOVE THE OLD CUTTING ATTACHMENT SHIELD The cutting attachment shield installed on the unit MUST be removed and the cutting attach- ment mount provided with the Blade Kit installed when operating the unit as a brushcutter. Remove the cutting attachment shield from the gear housing by the removing the three (3) bolts and nuts with a 7/16 wrench (Fig. 2-12). Keep the hardware to use while installing the new cutting attachment shield mount. 9 Assembly (continued) Cutting Attachment Locking Rod Slot Locking Rod Fig. 2-10 Bolts Cutting Attachment Gear Housing Shield Nuts Nuts Cutting Attachment Shield Mount INSTALL THE NEW CUTTING ATTACHMENT SHIELD MOUNT Install the cutting attachment shield mount on the gear housing by installing the three (3) bolts and nuts removed from the old cutting attachment shield with a 7/16 wrench (Fig. 2-13). Nuts must be positioned on top for correct assembly. INSTALLING THE CUTTING BLADE To avoid serious personal injury, always wear gloves while handling or installing the bl...