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45-02882 175 LB. POLY PRO DROP SPREADER CAUTION: Read Rules for Safe Operation and Instructions Carefully • Safety • Assembly • Operation • Maintenance • Parts the fastest way to purchase parts PRINTED IN U.S.A. FORM NO. 40944 rev. (02/29/12) 2 RULES FOR SAFE OPERATIONS Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment. • Read this owner's manual before attempting to assemble or operate the spreader. • Read the towing vehicle owner's manual and know how to operate the tractor before using the spreader attachment. • Do not allow anyone to ride on or sit on spreader. • Never allow children to operate the tractor or spreader attachment. • Do not allow adults to operate the tractor or spreader without proper instructions. • Read the chemical label for instructions and cautions for handling and applying chemicals. • Wear eye and hand protection when handling and using lawn chemicals. • Always begin with the transmission in first (low) gear and gradually increase speed as conditions permit. Maximum towing speed - 6 M.P.H. • Do not drive too close to a creek or ditch and be alert for holes and other hazards which could cause you to loose control of the tractor and spreader. • Before operating the vehicle on any grade (hill) refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Stay off steep slopes! • Follow maintenance and lubrication instructions as outlined in this manual. Look for this symbol to point out important safety precautions. It means – Attention!! Become alert!! Your safety is involved. CARTON CONTENTS 1. Hopper Assembly 2. Flow Control Gauge 3. Hopper Brace 4. Flow Control Arm 5. Flow Control Rod 6. Tongue Braces (2) 7. Tongue 8. Hitch Bracket 12378654 A BCDFGHIJKSHOWN FULL SIZE LMNNOT SHOWN FULL SIZEE HARDWARE CHART REF. QTY. DESCRIPTION A 1 Hex Bolt, 3/8" x 1" B 1 Hex Bolt, 1/4" x 1-1/4" C 2 Hex Bolt, 1/4" x 3/4" D 10 Hex Bolt, 1/4" x 5/8" E 1 Carriage Bolt, 1/4" x 3/4" F 4 Flat Washer, 1/4" G 3 Nylon Washer REF. QTY. DESCRIPTION H 16 Nylock Nut, 1/4" I 1 Nylock Nut, 3/8" J 1 Hitch Pin K 1 Hair Cotter Pin, 1/8" L 1 Plastic Knob M 1 Plastic Grip N 2 Ferrule NYLON WASHER 1/4" NYLOCKNUTS1/4" FLAT WASHER 1/4" x 1-1/4" HEX BOLT PLASTIC GRIP FERRULE FLOW CONTROL ROD FLOW CONTROL ARM HOPPER BRACE 1/2" ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY (2) 7/16" Wrenches (2) 9/16" Wrenches 1. Remove the hardware pack and all individual parts from the carton and lay out as shown on page 2 and 3. 2. Assemble the tongue to the hopper as shown in figure 1 using two 1/4" x 5/8" hex bolts and 1/4" nylock nuts. Do not tighten yet. 1/4" HEX NUT 1/4" x 5/8" HEX BOLT TONGUE FIGURE 2 6. Attach the hopper brace to the hopper using two 1/4" x 5/8" hex bolts, one 1/4" flat washer and two 1/4" nylock nuts. Do not tighten yet. See figure 3. 7. Place the end of the hitch bracket (two holes) down through the slot in the tongue. Attach the hopper brace to the top of the tongue and the hitch bracket to the bottom using one 3/8" x 1" hex bolt and 3/8" nylock nut. Tighten all bolts assembled so far. See figure 3. 3/8" NYLOCK NUT1/4" x 5/8" HEX BOLT 3/8" x 1" HEX BOLT 1/4" FLAT WASHER (ONE ONLY) HOPPER BRACE HITCH BRACKET 1/4" NYLOCK NUT FIGURE 1 3. Assemble the plastic grip onto the end of the flow control arm as shown in figure 2. 4. Insert the flow control arm through the slot in the hopper brace. Place a nylon washer on each side of the arm and attach it to the brace's welded bracket using a 1/4" x 1-1/4" hex bolt, a 1/4" flat washer and two 1/4" nylock nuts as shown in figure 2. Tighten the first nylock nut until there is noticeable resistance when moving the flow control arm, then tighten the second nylock nut. 5. Place the flow control rod through the hole at the end of the flow control arm. Assemble the two ferrules onto the threaded ends of the rod so that approximately 10 threads (1/2") of the rod extends through the ferrules. See figure 2. FIGURE 3 8. Assemble one end of a tongue brace to the side of the tongue using two 1/4" x 5/8" hex bolts and 1/4" nylock nuts. Do not tighten yet. See figure 4. 9. Assemble the other end of the tongue brace to the triangular plate on the end of the spreader. Use a 1/4" x 5/8" hex bolt and 1/4" nylock nut in the front hole of the plate. Use a 1/4" x 3/4" hex bolt, 1/4" flat washer and 1/4" nylock nut in the rear hole, with the bolt and washer assembled on the inside of the hopper as shown in figure 4. Do not tighten yet. 10. Repeat steps 8 and 9 to attach the second tongue brace to the other end of the spreader and then tighten all loose bolts. 12. Assemble the flow control gauge to the hopper brace using the 1/4" x 3/4" carriage bolt, a nylon washer and the plastic knob. See figure 6. 13. Install the hitch pin and the 1/8" hair cotter pin in the spreader hitch bracket and tongue. See figure 6. PLASTICKNOBNYL...