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Nozzles and Needles are available in Stainless Steel. Important: These guns are not designed for use with highly corrosive and/ or abrasive materials and if used with such materials it must be expected that the need for cleaning and/or replacement of parts will be increased. If there is any doubt regarding the suitability of a specific material contact your local Distributor or ITW Finishing direct. Declaration of ConformityWe, ITW Finishing UK, Ringwood Road Bournemouth Dorset England declare under our sole responsibility that this product is in conformity with BS EN 292: parts 1 and 2 :1991 and BS EN 1953:1999, following the provisions of the Machinery Directive 89/392/EEC. B. Holt,General Manager Model Part Number Example: JGA-614FWH-186B Fluid Tip Size Aircap NoKit Number Nozzle Material H = 303 Stainless © ITW Ltd 2001 2 SAFETY WARNINGS E EE Gloves must be worn when Fire and explosion spraying or cleaning the Solvents and coating materials equipment can be highly flammable or combustible when sprayed. ALWAYS Training – Personnel should be given refer to the coating material suppliers adequate training in the safe use of instructions and COSHH sheets spraying equipment. before using this equipment Misuse Users must comply with all local Never aim a spraygun at any part of the insurance company requirements and national codes of practice and body governing ventilation, fire precautions, operation and house-keeping of working Never exceed the max. recommended areas safe working pressure for the equipment The fitting of non-recommended or non- NOT suitable for use with This equipment, as supplied, is original spares may create hazards Halogenated Hydrocarbons. Before cleaning or maintenance, all Static Electricity can be generated by pressure must be isolated and relieved fluid and/or air passing though hoses. To from the equipment prevent such a risk, earth continuity to the spray equipment and the object The product should be cleaned using a being sprayed should be maintained. gun washing machine. However, this equipment should not be left inside gun washing machines for prolonged periods Personal Protective of time. Equipment Toxic vapours – When sprayed, Noise Levels certain materials may be The A-weighted sound level of poisonous, create irritation or be sprayguns may exceed 85 dB otherwise harmful to health. (A) depending on the set-up Always read all labels and safety data being used. Details of actual sheets for the material before spraying noise levels are available on request. It is and follow any recommendations. If In recommended that ear protection is worn Doubt, Contact Your Material Supplier at all times when spraying The use of respiratory protective equipment is recommended at all times. The type of equipment must be compatible with the material being sprayed Always wear eye protection when spraying or cleaning the spraygun 3 © ITW Ltd 2001 E EE Parts List Ref. No Description Part Number Qty 1 Air Cap/Retaining ring See Chart 1 1 1a Spring Clip - Kit of 5 JGA-156-K5 1 +*2 Nozzle AV-645-** 1 3 Baffle & Seal JGD-402-K 1 +3a Baffle seal - Kit of 5 GTI-33-K5 1 +4 Packing GTI-439-K2 1 5 Spreader Valve GTI-405-K 1 6 Stud and Screw GTI-408-K5 1 +7 Needle See Chart 2 1 +8 Spring -Kit of 5 GTI-409-K5 1 9 Bushing JGA-17 1 10 Needle Adjusting Screw GTI-414-K 1 11 Valve Assembly JGK-449 1 12 Trigger JGS-108-1 1 13 Connector JGA-158 1 14 Airflow Valve GTI-415-K 1 15 Lock Nut - Kit of 5 JGA-51-K5 1 16 Seal 23165-001 1 17 Fluid Inlet Connector and seal JGA-159-K 1 18 Fluid Tube KR-456-B 1 19 Yoke KR-77-1 1 20 Washer - kit of 5 KS-48-K5 2 21 Cam KR-130 1 22 Washer - Kit of 5 KR-40-K5 1 23 Lid Gasket - kit of 3 KR-11-K3 1 24 Nut - kit of 5 KR-94-K5 1 25 Drip free diaphragm—kit of 5 KR-115-K5 1 26 Cup KR-466-K 1 27 Cup lid assembly KR-4001-B 1 28 Cup and Lid assembly Kit KR-566-1-B 1 29 Seal + Pin Kit ( + SST-8434-K5) GTI-428-K5 2 30 Circlip -Kit of 5 SST-8434-K5 2 31 Circlip -Kit of 5 25746-007-K5 1 +32 Seal -Kit of 5 JGS-72-K5 2 33 Spanner SPN-5 1 34 Air valve stem assembly JGS-431-1 1 35 Spring JGV-262-K5 1 * ** Denotes Nozzle Size -see chart 1 below for available sizes + Parts included in service Kit KK-4502 (see accessories) © ITW Ltd 2001 4 EE Chart 2. Nozzle and Needle Combinations Chart 1. Aircap and Nozzle Size combinations Aircap No Aircap Part Number FW 1.6 FF 1.4 EX 1.8 30 AV-4239-30 X X X 43 AV-4239-43 X X X 80 MB-4039-80 X X X 186 AV-4239-186 X X X Nozzle Size Nozzle Order Number Needle Order Number FW AV-645 FW JGA-421-FF FF AV-645-FF JGA-421-FF EX AV-645-EX JGA-421-EX Specification Air supply connection -Universal 1/4 BSP and NPS Fluid Supply Connection -Universal 3/8 BSP and NPS Maximum static inlet pressure -P1 = 9 bar (130 psi) Maximum static fluid pressure -P1 = 14 bar (203 psi) Gun Weight -695 g Cup Weight -460g Materials of Construction Gun body -Polished Aluminium Nozzle -Stainless Steel Needle -Stainless Steel Cup -Aluminium with Brass Nickel plated pins Lid Assembly -Aluminium, Bras...