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To test the GFCI breaker follow these instructions (spa should be operating): Press the TEST button on the GFCI. The GFCI will trip and the spa will 1. shut off. Reset the GFCI breaker by switching the breaker to the full OFF posi2. tion, wait a moment, then turn the breaker back on. The spa should have power again. Configuring the 6300 Control System The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the ON position. This causes the heater to shut off when any pump is running in high speed. To allow the heater to continue operating, dip switch #10 must be set to the OFF position. To ensure your spa functions properly, ensure the following steps are performed before starting your spa: When installing the electrical system, use a 60 amp GFCI. Follow the • GFCI wiring diagram on the next page. Have your dealer or installer set dip switch #10 to the OFF position on • the circuit board as shown below. GFCI Wiring Diagram 120 Volt Electrical Installation Always follow applicable local, state and federal codes and guidelines. Use only a dedicated electrical line with a 20-amp breaker. Cord-and-plug connections may not use a cord longer than 15 ft (4.6 m) and must be plugged into a dedicated 20-amp GFCI connection. Do not use extension cords! Always use a weatherproof-covered receptacle. Receptacle shall be located not less than 5 ft (1.5 m) from and not exceeding 10 ft (3.0 m) from the inside wall of the spa. Do not bury the power cord. If your cord becomes damaged, replace it before next usage. All 120V spas must have a GFCI. This can be either a 20-amp GFCI receptacle or a GFCI cord and plug kit as shown at right (CKIT110 - P/N ELE09700086). Testing the GFCI Breaker Test the GFCI plug prior to first use and periodically when the spa is powered. To test the GFCI plug version, follow these instructions. (Spa should already be plugged in and operational.) Press the TEST button on the GFCI. The GFCI will trip and the spa will 1. stop operating. Press the RESET button on the GFCI. The GFCI will reset and the spa 2. will turn back on. The spa is now safe to use. If the GFCI trips while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA! Electrical Installation -- Europe 230 Volt Electrical Installation All 230V spas must be permanently connected (hardwired) to the power supply. These instructions describe the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury. This is the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty. See the wiring diagram on page 15. The electrical wiring of this spa must meet the requirements of any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector. RCD and Wiring Requirements The power supplied to the spa must be on a dedicated RCD protected circuit with no other appliances or lights sharing the power. Use copper wire with THHN insulation. Do not use aluminum wire. Use the table on the next page to determine your GFCI and wiring requirements. When wires larger than #6 AWG are required, install a junction box near the spa and use #6 AWG wire between the junction box and the spa. Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal 50 amp RCD with four #8 AWG copper wires run over 85 feet would require you to go to four #6 AWG copper wires. Testing the RCD Breaker Test the RCD breaker prior to first use and periodically when the spa is powered. To test the RCD breaker follow these instructions (spa should be operating): Press the TEST button on the RCD. The RCD will trip and the spa will 1. shut off. Reset the RCD breaker by switching the breaker to the full OFF posi2. tion, wait a moment, then turn the breaker back on. The spa should have power again. Spa Model GFCI Required Wires Required Portable Spas All 230V spas (except 6205 control boxes requiring high amperage - see below) One 32 amp RCD or two 16 amp RCDs Three #10 AWG copper wires Spas with the 6300 control box (when high amperage is selected on circuit board) SEE CONFIGURATION INSTRUCTIONS ON NEXT PAGE. One 32 amp RCD or two 16 amp RCDs Three #10 AWG copper wires Ultimate Fitness Spas F2400 spas with one 5.5 kW heater One 32 amp RCD or two 16 amp RCDs Three #10 AWG copper wires FP2500 spa with one 5.5 kW heater and one 3 kW heater Service 1: One 32 amp RCD or two 16 amp RCDs Service 1: Three #10 AWG copper wires Service 2: One 32 amp RCD Service 2: Three #10 AWG copper wires FP4700 spa Service 1 (swim side): One 32 amp RCD Service 1: Three #10 AWG copper wires Service 2 (swim side): One 32 amp RCD Service 2: Three #10 AWG copper wires Service 3 (spa side): One 32 amp RCD Service 3: Three #10 AWG co...

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