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45-02264 CAUTION: Read Rules for Safe Operation and Instructions Carefully ATTENTION: Lire et suivre attentivement les instructions et consignes de securite de cette notice. PRECAUCION: Lea cuidadosamente los Procedimientos e Instrucciones para la Operacion Segura de la Maquina. ™ OWNERS MANUAL MANUAL DEL USUARIO MANUEL D’UTILISATION MODEL NO. 45-02264 CAUTION: Read Rules for Safe Operation and Instructions Carefully ATTENTION: Lire et suivre attentivement les instructions et consignes de securite de cette notice. PRECAUCION: Lea cuidadosamente los Procedimientos e Instrucciones para la Operacion Segura de la Maquina. ™ POLY LAWN CART CARRETILLA DE POLY PARA CESPED CHARIOT EN POLY POUR GAZON • Safety • Seguridad • Securite • Assembly • Montaje • Assemblage • Operation • Operacion • Fonctionnement • Maintenance • Mantenimiento • Maintenance • Parts • Piezas de Repuesto • Pieces de Rechange the fastest way to purchase parts PRINTED IN U.S.A. FORM NO. 40347 (7/06) ENGLISH RULES FOR SAFE OPERATION Preventingaccidentsistheresponsibilityofeveryequipment operator.The following general safety precautions must be fully understood and followed by every operator. 1. Do not at any time carry passengers in this cart. It is designed for carrying materials only and not intended to carry passengers. 2. Be careful on any grade (hill) and stay off of steep grades. 3. Use caution when loading cart to avoid tipping. 4. Avoid large holes and ditches when transporting loads. Your Lawn Cart carton contains a hardware package with parts as shown in the chart below and in figure 1. Contents of Hardware Pack: (See figure 1) REF.QTY.DESCRIPTIONREF.QTY.DESCRIPTIONREF. QTY. DESCRIPTION 9 4 Carriage Bolt9 4 Carriage Bolt9 4 Carriage Bolt9 4 Carriage Bolt 10 4 Hex Bolt10 4 Hex Bolt10 4 Hex Bolt10 4 Hex Bolt 11 4 Large Flat Washer11 4 Large Flat Washer11 4 Large Flat Washer11 4 Large Flat Washer 12 8 Hex Nut12 8 Hex Nut12 8 Hex Nut12 8 Hex Nut 13 4 Flat Washer13 4 Flat Washer13 4 Flat Washer13 4 Flat Washer 14 8 Lock Washer14 8 Lock Washer14 8 Lock Washer14 8 Lock Washer 15 4 Cotter Pin15 4 Cotter Pin15 4 Cotter Pin15 4 Cotter Pin HARDWARE REFERENCE CHART FIGURE 1 1114131215910 ASSEMBLY INSTRUCTIONS TOOLS REQUIRED (2) 14 MM Wrenches or Adjustable Wrenches (1) Pliers NOTE: Do not tighten nuts until entire lawn cart has been assembled. 1. Refer to parts drawing on page 3 for assembly and reference numbers. 2. Turn the tray (Ref. 1) upside down and support at each end with two boxes or two saw horses. 3. Slide the handle extension (Ref. 5) into ends of upper handle (ref. 4) and align holes. 4. Position handle assembly on tray as shown in parts drawing. Insert one carriage bolt (Ref. 9) through one of the holes at the rear of the tray and on through the handle assembly. 5. Hold a channel leg (Ref. 6) so that the two holes for the leg brace are toward the rear of the tray. Loosely secure the channel leg (Ref. 6) to the carriage bolt installed in step 4 using one flat washer (Ref.13), lock washer (Ref. 14) and hex nut (Ref. 12). 6. Repeat step 5 for the other channel leg. 7. Place one U-clamp (Ref. 8) at the end of one handle extension and align holes. Insert a carriage bolt (Ref. 9) through a hole at the front of the tray and through the U-clamp, the handle extension and the front hole in the channel leg. Secure loosely with one flat washer (Ref. 13), lock washer (Ref. 14) and hex nut (Ref. 12). 8. Repeat step 7 for the other side of tray. 9. Slide axle (Ref. 3) through both U-clamps and center axle left to right. 10. Place one large flat washer (Ref. 11), a wheel (Ref. 2) and another large flat washer (Ref. 11) onto one end of axle.Assemble two cotter pins (Ref.15) to axle, securing wheel and washers between them. 11. Repeat step 10 for other end of axle. 12. Attach leg brace (Ref.7), as shown, to channel legs with four hex bolts (Ref. 10), lock washers (14) and hex nuts (12). 13. Tighten all nuts securely using wrenches. 2 ENGLISH MODEL 45-02264 POLY LAWN CART 9 *Purchase Common Hardware Locally. REF.PART QTY.DESCRIPTIONREF.PART QTY.DESCRIPTIONREF.PART QTY.DESCRIPTIONREF.PART QTY.DESCRIPTIONREF. PART QTY. DESCRIPTION NO.NO.NO.NO.NO. NO. REF.PART QTY.DESCRIPTIONREF.PART QTY.DESCRIPTIONREF.PART QTY.DESCRIPTIONREF.PART QTY.DESCRIPTIONREF. PART QTY. DESCRIPTION NO.NO.NO.NO.NO. NO. 1 49694 1 Poly Tray1 49694 1 Poly Tray1 49694 1 Poly Tray1 49694 1 Poly Tray1 49694 1 Poly Tray 2 40346 2 Wheel2 40346 2 Wheel2 40346 2 Wheel2 40346 2 Wheel2 40346 2 Wheel 3 26020 1 Axle3 26020 1 Axle3 26020 1 Axle3 26020 1 Axle3 26020 1 Axle 4 49692 1 Upper Handle4 49692 1 Upper Handle4 49692 1 Upper Handle4 49692 1 Upper Handle4 49692 1 Upper Handle 5 49693 2 Handle Extension5 49693 2 Handle Extension5 49693 2 Handle Extension5 49693 2 Handle Extension5 49693 2 Handle Extension 6 44192 2 Channel Leg6 44192 2 Channel Leg6 44192 2 Channel Leg6 44192 2 Channel Leg6 44192 2 Channel Leg 7 813139 1 Leg Brace7 813139 1 Leg Brace7 813139 1 Leg Brace7 81313...