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Производитель: Cleveland Range Размер: 2.66 mb Название файла: Язык инструкции:

10. Additional water may be added by pressing the black button marked PUSH TO ADD MORE WATER. CLEANING INSTRUCTIONS As with all equipment that has electrical components, care must be exercised when using water and chemicals to clean food service equipment. Use a mild detergent following instructions of the chemical manufacturer. Do not spray water on electrical control panel or components. Do not use harsh or caustic chemicals, especially on o-rings and gaskets. _ 7. Rinse out food debris from the kettle and flush through the metering filling station (MFS or food pump) if they are still connected. If the kettle is not connected to the food pump, open the valve and allow rinse water to flush into the floor drain. 8. Remove agitator arm: a. Rotate the agitator until the pull pin is visible. b. Turn power to OFF as a safety precaution. c. Pull quick release pin out. d. Slide coupling upward. e. Carefully lift agitator, pull back and lift out. f. Remove scraper blades from agitator by using the spring removal tool provided with the kettle. g. Wash agitator arm, scraper blades, and springs with mild dish detergent or in dish machine. Air dry. 9. Wash the inside of the kettle with a mild dish detergent as you would any pot or pan. Flush liquid through MFS or by opening the valve. Rinse thoroughly. Allow to air dry. 10. Open kettle valve. Remove the valve and tee from the bottom of the kettle by removing the clamp. Remove o-rings. Wash and dry thoroughly. When reinstalling the valve, apply USDA approved food grade grease (Chesterton 622 or equal) to o-rings. Gently push tee and valve body in place and secure with clamps. 11. Remove temperature sensor probe by removing clamp. Slide sensor out of seal holder. Remove o-rings. Clean sensor, seal and o-rings. Before re-installing, apply a liberal amount of USDA approved food grade grease on o-rings. REASSEMBLY 1. Install scraper blades with springs on agitator arm. 2. Lift agitator arm into kettle, set in place by the drive shaft and slide the slip collar or coupling into place and put quick release pin into both. 3. Turn Control Power on. Grease o-rings for the valve and install o-rings. 4. To assemble the valve actuator and stem: a. reconnect the air line, b. place stem in valve actuator, c. apply pressure to the tope of the stem, d. while applying pressure to the stem have someone turn the valve switch to the open position. The stem should lower into the actuator. 5. Attach tee pipe to bottom of kettle with clamp. 6. Attach valve actuator to the tee with clamp. 7. Turn product valve switch to the closed position and kettle valve will close. 8. Grease o-rings for the temperature probe and install o-rings on synthetic seal holder. 9. Slide temperature probe into seal holder. 10. Slide both into opening in kettle and attach with clamp. _ DAILY PRE-START UP 4. The operator must check the kettle, springs and scraper blades for proper installation before turning kettle on. 5. Make sure the connecting coupling from the drive shaft to the agitator is properly installed with the quick release pin fully engaged. 6. Label and place clean chart on chart recorder. If the above cannot be achieved, call your maintenance supervisor or service contractor before proceeding. _ PREVENTIVE MAINTENANCE COOK/CHILL MIXER & PASTA KETTLES A. AUTOMATIC DUMP VALVE Weekly -Check air collector regulator for moister, dirt, and proper pressure -Check all orings and seals and gaskets -Check valve operation -Lubricate with light oil when needed -Check air hose for leaks or signs of wear B. TILT MECHANISM ( Hydraulic Tilt ) Weekly -Check for leaks -Check for smooth operation -Check switches Yearly -Change hydraulic fluid every two years. (1 1/2 gallons of FOOD GRADE hydraulic fluid) ( Shell Telis #5 ) ( Electric Tilt ) Weekly -Check for smooth operation -Check switches Monthly -Check for movement in mechanism -Grease trunnions monthly ( Food Grade Grease ) C. AIR PRESSURE Weekly -45 psi dump valve - 15 psi for jacket purge -Air must be clean and dry -Check all air lines & fittings for leaks D. STEAM TRAP Monthly -Check proper operation _ PREVENTIVE MAINTENANCE COOK/CHILL MIXER & PASTA KETTLES (continued) E. SAFETY VALVE Weekly -Check for leakage -Steam pressure 65 psi. max. -Safety set at 100 psi. F. LEAKS Weekly -Check for leaks of any type ( water - steam - hydraulic ) ( Leaks take away from performance and will lead to costly repair ) G. Control Panels Weekly -Signs of water damage -Check operation of all controls -Water meter operation -Temp read outs -Temp charting -Temp controlling -RTD adjustments -Mixer operation & speed control -Gentle heat operation -product valve operation IA-MKDL-60-CC • Make sure kettle is level, equipm...

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