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IMPORTANT - READ THIS FIRST!!! For Missing Parts or Assembly Questions Please Call 866-576-8388 Mon.-Fri. 7 am - 5 pm CST. FAX 217-728-2032 or e-mail info@agri-fab.com Missing parts will be sent UPS in 24 hours directly to your home. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. • Safety • Assembly • Operation • Maintenance • Parts PRINTED IN U.S.A. FORM NO. 49344 (REV. 7/04) SAFETY Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment. 1. Read the tractor and dozer blade owners manuals and know how to operate your tractor before using the tractor with the dozer blade attachment. 2. Never operate the tractor and dozer blade without wearing proper clothing suited to weather conditions and operation of controls. 3. Never allow children to operate the tractor and dozer blade. Do not allow adults to operate without proper instructions. 4. Always begin with transmission in first (low) gear and gradually increase speed as required. Look for this symbol to point out important safety precautions. It mean--Attention!! Become alert!! Your safety is involved. LIMITED ONE YEAR WARRANTY ON 48" DOZER BLADE For one year from the date of purchase, when this Dozer Blade is maintained and lubricated according to the operating and maintenance instructions in the owner's manual, Sears will repair any defect in material or workmanship free of charge. If this Dozer Blade is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintain the equipment according to instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. This warranty applies only while this product is in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179 CARTON CONTENTS 1. Frame Brackets 6. Blade Pivot Bracket 11. Control Cable Assembly 2. Lift Assembly 7. Channel/Pivot Plate Assembly 12. Lift Pivot Plate (2) 3. Guide Bracket Assembly 8. Grip Assembly 13. Blade Assembly 4. Spring Assembly (2) 9. Support Bracket Parts Package (See page 3) 5. Angle Lock Bars (2) 10. Handle Assembly w/Grip 2 SHOWN FULL SIZE A C M N O P Q R S T U L K D E F G H I J B V NOT SHOWN FULL SIZE WXY Z AA BB CC DD EE FF GG II JJ KK HH CONTENTS OF PARTS PACKAGE REF. QTY. DESCRIPTION REF. QTY. DESCRIPTION A 1 Hex Bolt, 1/2" x 4" S 2 Hex Jam Nut, 3/8" B 2 Hex Bolt, 1/2" x 2-3/4" T 1 Nyock Nut, 5/16" C 9 Hex Bolt, 3/8" x 1-1/4" U 4 Hex Jam Nut, 5/16" D 1 Hex Bolt, 3/8" x 1" V 3 Nyock Nut, 1/4" E 1 Hex Bolt, 5/16" x 1-1/2" W 2 Keeper Plate F 1 Hex Bolt, 1/4" x 1-1/2" X 1 Lift Arm Link G 1 Hex Bolt, 1/4" x 3/4" Y 1 Stop Angle H 2 Hex Bolt, 3/8" x 1" Thread Forming Z 1 Cable Mount Bracket I 1 Shoulder Bolt, (Special) 3/8" x 5/8" AA 2 Cable End Fitting J 2 Carriage Bolt, 3/8" x 1-1/4" BB 1 Handle Guide K 4 Flat Washer, 7/16" Std. CC 4 Clevis Pin, 3/8" x 3/4" L 1 Flat Washer, 3/8" Std. DD 6 Hairpin Cotter, 3/32" M 4 Lock Washer, 3/8" EE 10 Hairpin Cotter, 1/8" N 2 Nylock Nut, 1/2" FF 1 Spring Pin, 1/4" x 1" O 2 Hex Jam Nut, 1/2" GG 1 Nylon Tie P4 Hex Jam Nut, 7/16" HH 1 Spring, Angle Lock Q 1 Whizlock Nut, 3/8" II 9 Spacer, Short R 10 NyLock Nut, 3/8" JJ 1 Spacer, Long KK 2 Trunnion, Lift Rod 3 4 8. Attach cable end fitting and long spacer to right hand hole in angle stop and channel using 1/4" x 1-1/2" hex bolt and 1/4" Nylock nut. Tighten both 1/4" Nylock nuts that secure the angle stop to the channel. See figure 8. NOTE: Keep cable and fitting in alignment with cable mount bracket when tightening nuts. ASSEMBLY OF BLADE TO TRACTOR TO PREPARE TRACTOR: A. Remove the mower or any other attachment you may have mounted to your tractor. Mark all loose parts and save for re-assembly. Refer to tractor owners manual for instructions on removal of the mower or attachment. B. Remove and save both suspension arms, along with the nuts and washers which fasten them to 6. Assemble one 5/16-24 hex jam nut onto threaded the lift link rods. Also remove the 3/8" self-tapping end of control cable approximately 3/4" from end. bolts from each side of the tractor frame as shown Assemble threaded cable end through round hole in figure 9. On some tractors the lift link nuts in cable mount bracket and secure with another will be reused to fasten the dozer blade lift 5/16-24 hex jam nut. See figure 7. assembly to the lift link rods. 5 6 12. Assemble a lift rod trunnion (facing in) to each lift link rod using either a, b or c: a. two 7/16-20 hex jam nuts (48" mower decks) b. a 3/8-16 Nylock nut and the original lock nut you removed earlier (models before 1995)...