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Firebrick © Travis Industries 4080725 100-0115 4 32 Maintenance 32 Maintenance Weekly Maintenance (or every 5 bags of pellets) - continued Sweep Ash Into Ashpan WARNING: The firebox becomes very hot during operation. Let the stove cool completely before conducting service. a Lift it up and away from the firebox. Swing the side ash trap door up. b Repeat for the opposite side. Ash Trap Door c d Slide the ash pan trap door forward to expose the ash Lift the firepot out of its holder. dumps (the door can be removed and cleaned if necessary) Ash Pan Trap Door Firepot e Brush all flyash into the ash dumps, including f Replace the ash trap doors and firepot. the flyash inside the firepot holder. Slide the ash pan trap door forward. AAAAAAAAAAAAAA © Travis Industries 4080725 100-0115 4 Maintenance 33 Maintenance 33 Weekly Maintenance (or every 5 bags of pellets) - continued Check Ashpan, Dispose if necessary WARNING: Make sure the heater has fully cooled (approximately 25 minutes) before conducting service. WARNING: The ashpan must be in place while the heater is in use. The ash pan has a built in handle to ease transportation of the ashes. AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA NOTE: When replacing the ash pan make sure it is pushed all the way in. Disposal of Ashes – Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled. Clean the Glass Open the doors and clean the glass with a non-abrasive glass cleaner and rag. © Travis Industries 4080725 100-0115 4 34 Maintenance 34 Maintenance Yearly Maintenance (or every ton) The following section details extensive maintenance procedures. We strongly suggest these items be carried out by a trained service technician, possibly by a service agreement set up with your dealer. WARNING: Disconnect the power cord and make sure the heater has fully cooled prior to conducting service. Soot and Flyash: Formation and Need for Removal – The products of combustion will contain small particles of flyash. The flyash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system. The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary. Clean the Vertical Exhaust Duct Clean the refractory and the entire area behind it (both sides). Remove these doors to remove fallen flyash and soot (see “Bi-Weekly Remove both refractory clips. Clean the Exhaust Duct (the stove must be cool and unplugged) Clean the Convection Blower (the stove must be cool and unplugged) The convection blower inlet can be vacuumed out (if needed). If extensive cleaning is needed, it can be removed for cleaning. Remove the cover plates over the exhaust duct (both sides) b Swing the side panels open. 7/16" Nutdriver c Cover Plate Phillips Screwdriver Open the hopper lid and remove the two screws holding the side doors in place. a d Use a vacuum or bottle brush to remove all flyash from the exhaust duct (if the gasket is damaged, replace). AAAA © Travis Industries 4080725 100-0115 4 Maintenance 35 Maintenance 35 Yearly Maintenance (or every ton) - continued Clean the Exhaust Blower a Open the hopper lid and remove the screw holding the left door in place. Remove the knob on the restrictor rod. Swing the left side panel open. Remove the six screws holding the exhaust blower motor in place.b 11/32" Socket c Pull the motor out (be careful not to damage the wiring or blades - replace gasket if it is damaged). d Exhaust Motor Blower Blades Blower Housing Exhaust Box PhillipsScrewdriver Restrictor Knob Clean the blower blades, blower housing, and exhaust box. You may wish to use a vacuum to pull ash out of the vent system. When replacing the motor, take care to align the gasket (if it is damaged, replace). Check the nipple and flow switch tube. Insert a pipe cleaner through the nipple to dislodge any flyash. NOTE: The flow switch will shut off the auger if the tube becomes Flow Switch Tube Nipple (attached to exhaust box) clogged or dislodged. Make sure it is cleaned out and correctly attached. Clean the Vent Flyash will deposit along sections that are horizontal. AAAAAA Make sure the cap is free of debris (especially if it has a screen that could become blocked). Check the vent sections for creosote accumulation (indicating a poorly burning stove). Accumulation over 1/4” must be removed. On vertically vented systems, the dirtiest portion is often the point where the vent turns upwards (i.e. the "Tee"). Fortunately, the "Tee" has a bu...