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Фрагмент инструкции
A checklist has been provided. It is very important to verify and record each item on the list prior to placing the machine into service. The dry weight of the machine you are about to setup is 1,230 lb. It is strongly recommended that you use an overhead hoist when lifting the machine. The capacity of the device used for lifting must exceed the weight of the machine. DO NOT work on the machine until properly blocked and secured to prevent it from falling. If an overhead hoist is not available, you may have to remove boards from the crate bottom to gain access with floor type jacks. WARNING DO NOT attempt any adjustments, maintenance or service with the engine running. STOP engine. Set park brake. Shift transmission to neutral and remove key. Remove spark plug wire from spark plug and secure wire away from spark plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. STEP 1 INSTALL REAR TIRES The machine is securely attached to the crate bottom at each wheel location. See Figure 1.1. The four steel plates must be removed before lifting the machine. The device used to lift the machine must have a capacity greater than 1230 lb. The cargo bed is attached to the frame of the machine with plastic straps. Carefully remove the straps and set the cargo bed aside for installation later. LUG NUTS (LOOSEN ONLY) REMOVE FIGURE 1.1 1. Loosen only, two lug nuts at left and right rear wheel hubs. 2. Remove the four bolts securing the left and right support plates to the crate bottom. 3. Lift machine, at the rear hitch, only high enough to allow tire installation. Block machine securely to prevent it from falling. Remove support plates. 4. Check castle nuts to insure that the cotter pins have been fully inserted and have at least one leg bent to secure in place. 5. Install left and right rear tires and secure each with 5 lug nuts. NOTE: The tires are directional. Install with valve stem out and the points of the chevron treads pointing forward. See Figure 1.2. POINTS OF TREADS POINTING TOWARD FRONT OF VEHICLE. 1 4 2 5 3 FIGURE 1.2 6. Remove blocks and lower rear of machine. 7. Torque lug nuts to 75 ft-lb using sequence shown. See Figure 1.2. STEP 2 INSTALL FRONT BUMPER The bolts used to attach the front bumper to the machine are already installed in the front frame. The bumper can be used to lift the weight of the front of the machine. The mounting hardware must be tightened securely (30 ft-lb). 1. Place bumper over four bolts at front of frame. Note orientation, flat side of side plates towards bottom 2. Attach using (4) 3/8-16 flange lock nuts. 3. Torque nuts to 30 ft-lb. INSTRUCTION No. 7-4510 (I.R. 5/3/01) 1 STEP 3 INSTALL FRONT TIRES The front bumper can be used to lift the front of the machine. Block the machine to prevent it from falling. NOTE: The front tires are directional. Install with valve stems out and with the points of the chevron treads pointing forward. 1. Loosen only, two lug nuts at left and right front wheel hubs. 2. Remove the four bolts securing the left and right support plates to the crate bottom. 3. Lift front of machine only high enough to install front tires. Block machine securely to prevent it from falling. Remove support plates. 4. REMOVE OPERATOR PROTECTIVE STRUCTURE FROM CRATE BOTTOM AT THIS TIME. 5. Check front wheel hubs to insure that they rotate freely, the castle nuts are tight and the cotter pins are inserted fully and have at least one leg bent to secure in place. 6. Install left and right front tires and secure each with 5 lug nuts. 7. Remove blocks and lower machine. 8. Torque lug nuts to 75 ft-lb using sequence shown. See Figure 1.2. 9. Install dust caps onto wheel hubs STEP 4 ADJUST TIRE PRESSURE IMPORTANT! Correct tire inflation pressure is critical to the proper handling and braking of the machine. 1. Using a low-pressure tire gauge, check tire pressure. 2. Adjust tire pressure to 15 psi. WARNING Operator Protective Structure and Seat Belts must be installed and all mounting hardware tightened securely before starting or operating machine. STEP 5 INSTALL SEAT BELTS Mounting of seat belts is very important. Assemble carefully using the sequence shown. The seat belt with the latch plate is typically attached at the outside mounting hole. The seat belt with the buckle is attached at the inside or middle mounting hole. Tighten hardware to a snug rotating fit as described below. IMPORTANT! The large 2 1/2” diameter flat washers must be installed on the inside surface of the seat support structure. See Figure 1.3. 1. Remove the top two bolts from the fuel tank straps and slide tank out. This will allow clearance to install the bolt used to mount the right seat belt. See Figure 1.4. NOTE: tank straps remain loose until STEP 6, Operator Protective Structure installation has been completed. 2. Locate seat belts and hardware bag. 3. Place (1) 1/2” x 1 1/4“ diameter flat washer on (1) 7/16-20 x 2” bolt. Insert bolt with washer into seat ...