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See Section D-3. 2. Control Cable Installation A 4-conductor control cable must be routed from the roof opening to the Comfort Control CenterTM. a. Choose the shortest, most direct route from the 14-1/4" x 14-1/4" (±1/8") opening to the Comfort Control CenterTMlocation selected. Leave 6" of cable extending through the wall. See Section D-6. b. The control cable that should be used is a flat, 4-conductor telephone cable. c. The control cable must be terminated with two (2) RJ-11-6C4P telephone connectors. Refer to the crimp tool manufacture for crimping instructions. See FIG. 8A, 8B and 8C. 8 FIG. 8A FIG. 8A FIG. 8B FIG. 8C RJ-11-6C4P Pin 1BlackGreenRedYellowBlackGreenRedYellow Flat Four Conductor Cable Connector 620515, 620525, 620526, 630515 & 630516 Installation Instructions F. Placing Air Conditioner On The Roof FIG. 10 This unit weighs approximately 100 pounds. To prevent back injury, use a mechanical hoist to place Air Conditioner on roof. Important: RJ-11-6C4P connectors must be installed as shown in FIG. 8A, 8B & 8C. 3. Comfort Control CenterTM Installation a. Carefully remove the base plate from the Comfort Control CenterTM. This may be accomplished by inserting a small screwdriver under the tab on thebottom edge of the front cover and gently prying. See FIG. 9. b. Insert the control cable through the hole in the base plate and mount the plate to the wall with two (2) screws provided. Check the alignment to ensure level installation. c. Install the control cable RJ-11-6C4P connector into the back of the Comfort Control Center™ and snap onto the base plate. See FIG. 9. InsertScrewdriverunderTabInsert Screwdriver under Tab MODEMODEFANFAN UPUP DOWNDOWN OFF ON OFF ON ZONEZONETEMPTEMP FIG. 9 1. Remove the air conditioner from the carton and discard carton. See FIG. 10. 2. Place the air conditioner on the roof. Do not slide the unit. This may damage the roof gasket attached to the bottom and may create a leaky installation. CAUTIONFIG. 11 FRONT 3. Lift and place the unit over the prepared opening using the gasket on the unit as a guide. See FIG. 11. 4. Place the Return Air Kit inside the RV. This box contains mounting hardware for the air conditioner and will be used inside the RV. This completes the outside work. Minor adjustments can be done from the inside of the RV if required. 9 620515, 620525, 620526, 630515 & 630516 Installation Instructions 620515, 620525, 620526, 630515 & 630516 Installation Instructions Installing The Air Conditioner e. Install the Romex connector in the junction box. f. Hold the ceiling template up to the 14-1/4" x . Installing Unit with 3105007 or 3105935 Return Air 14-1/4" (±1/8") opening. Be sure the large plate Kit. For unit with Genesis Air Filtration System, see faces the rear of the RV. page 11. g. Start each mounting bolt through the ceiling tem- FIG. 12 Divider Plate Ceiling Template Return Air Cover Return Air Grill 1. Installation Of Ceiling Template a. Check gasket alignment of the air conditioner over the roof opening and adjust if necessary. Unit may be moved from below by slightly lifting and moving. See FIG. 13. FIG. 13 Center Unit From Below Roof Gasket plate and up into the unit base pan by hand. Install wood screw in each end of the ceiling template. This insures a tight fit of the return air cover to ceiling. See FIG. 14. Evenly tighten mounting bolts to compress gasket to 1/2" this will be a torque of 40 - 50 inch pounds. The bolts are self locking so over tightening is not necessary. See FIG. 15. FIG. 15 Finger Tight Front of Vehicle Tighten to compress gasket to 1/2" Roof Gasket Screws CAUTION If bolts are left loose there may not be adequate roof seal or if over tightened, damage may occur to the air conditioner base or ceiling template. Tighten to specifications listed b. Remove return air cover and ceiling template from the 3105007 or 3105935 carton. c. Locate the four (8" x 1/4- 20) unit mounting bolts, junction box cover and Romex connector in the 3107180 bolt kit. d. Pull down the unit's electrical cord and fasten the junction box with screws to the framing in the front of the 14-1/4" x 14-1/4" (±1/8") opening. See FIG. 14. FIG. 14 Gasket DC Power Furnace Unit CCC Connectors Cord Down in this manual. 2. Installation of Divider Plate a. Measure the ceiling to roof thickness: • If distance is 2.0" - 3-3/4", remove perforated tab from divider plate. • If distance is 3-3/4” - 5-1/2”, remove no tabs. b. Remove the backing paper from double sided tape located on ceiling template. See FIG. 16. FIG. 16 Pull Electrical AC Power Supply Fasten Jct. Box ToFront Of Opening 10 620515, 620525, 620526, 630515 & 630516 Installation Instructions 620515, 620525, 620526, 630515 & 630516 Installation Instructions . Place divider plate up to bottom of air condi-. Installing unit with 3308120 Genesis Air Filtration tioner base pan firmly. The foam tape on the System Return Air Kit. For unit with 3105007 or divider plate must seal to bottom of base pan. 3105935 Return Air ...

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