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Installing Weld Curtain £k 1 Weld Curtain Frame 2 Turntable Top 3 Capscrews 4 Weld Curtain 5 Support Bars I nstall weld curtain frame on turntable top with four capscrews. Position weld curtain in curtain frame and install support bar through frame and curtain. 3-8. Installing Input/Output Cable To Robot Use receptacle to connect input/ output cable to robot. 1 Receptacle RC1 2 Keyway 3 Plug 4 Threaded Connector To connect input/output cable to robot, align keyway, insert plug, and tighten threaded collar. 5 Input/output Cable 6 Electronic Control Box 7 Base Cover Input/output cable comes connected to T60 turntable. It may be replaced by disconnecting cable at electronic control box after removing base cover. Socket Information: 1 E-stop to robot 2 E-stop to robot 3 Signal common to robot 4 Rotate complete to robot 5 Position left (A) to robot 6 Position right (B) to robot 7 Rotate command from robot 8 Rotate common from robot 9 E-stop from robot 10 E-stop from robot 11 Auto mode from robot 12 Teach mode from robot 13 Reset button to electronic control box 14 Reset button to electronic control box 15 Output command from robot The remaining sockets are not used. OM-186 603 Page 9 3-9. Installing Reset Button and Cable 2 Use receptacle to connect remote reset button to robot. 1 Receptacle 2 Keyway 3 Plug 4 Threaded Connector To connect input/output cable to robot, align keyway, insert plug, and tighten threaded collar. 5 Remote Reset Button 6 Robot Pendant Stand Attach remote reset button to robot pendant stand. Socket Information: 1 Normally open contact with socket 2 closes when green reset button is pressed 2 Common 3 Ground 4 Not Used 3-10. Installing Safety Mat to Electronic Control Box Use receptacle to connect remote reset button to robot. 1 Receptacle 2 Keyway 3 Plug 4 Threaded Connector 5 Electronic Control Box To connect safety mat to Electronic Control Box, align keyway, insert plug, and tighten threaded collar. Socket Information: A Not Used B Not Used C Not Used D Not Used E Normally open safety F Normally open safety G Normally open safety H Normally open safety OM-186 603 Page 10 SECTION 4 - OPERATION dk WARNING > ELECTRICAL SHOCK can kill. • Always wear dry insulating gloves. • Insulate yourself from work and ground. • Do not touch live electrical parts. • Keep all panels and covers securely in place. FUSES AND GASES can be hazardous to your health. • Keep you head out of the fumes. • Ventilate area, or use breathing device. • Read Material Safety Data Sheets (MSDSs) and manufacturer’s instructions for material used. frf WELDING can cause fire or explosion. • Do not weld near flammable material. • Watch for fire; keep extinguisher nearby. • Do not locate unit over combustible surfaces. • Do not weld on closed containers. • Allow work and equipment to cool before handling. 4-1. Initial Turntable Power-up (if table is idi ARC RAYS can burn eyes and skin; NOISE can damage hearing. • Wear welding helmet with correct shade of filter. • Wear correct eye, ear, and body protection. MOVING PARTS can cause injury. • Keep away from moving parts. • keep all doors, panels, covers, and guards closed and securely in place. « MAGNETIC FIELDS FROM HIGH CURRENTS can affect pacemaker operation. • Placemaker wearers keep away. • Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations. See Safety Precautions at beginning of manual for basic welding safety information. not on either hard stop) 1 600 Vac Disconnect Turn turntable 600 Vac disconnect on. Refer to robot manual. Turn robot controller on. Wait for robot READY. Pull up robot E-stop. Reset robot. Turn servo on. 2 Turntable reset switch Push turntable reset switch. Allocate robot program P901. Put robot in Auto mode. 3 PLC Control Panel 4 Proximity Override Switch SW2 Open turntable electronic control box cover and hold down proximity override switch SW2 (red push button). Press START. When turntable moves, release switch SW2. OM-186 603 Page 11 4-2. Turntable Reset Box 1 Turntable Reset Box 2 Turntable Reset Button SW1 The turntable reset button SW1 will clear any turntable faults and allow the turntable to rotate. The button should be depressed at the start of every day after system is powered up. If the table stops rotating due to an E-stop and is not in position, reset the E-stop, then depress the turntable reset button SW1. ITW0014 4-3. Turntable Drive Fault Recovery (if the turntable locks up) 1 600 Vac Disconnect Depress the E-stop button. Turn off the turntable 600 Vac input power and wait for at least 30 seconds. Turn on the turntable 600 Vac input power. Reset the E-stop. 4-4. Turntable Motor Brake The turntable is held in position by a mechanical brake. If the turntable needs to be manually rotated, the brake can be released by rotating the release knob, which is located on t...