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NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 802–319 MANIFOLD 1 27 803–273 SCREW, Cap, socket hd. 5 2 801–651 SCREW, Cap, socket hd. 8 28 KIT 6 O–RING 3 801–652 WASHER, Lock 8 29 802–345 GAUGE, Sight 1 4 KIT 1 O–RING 30 802–793 PLUG, Oil Drain 1 5 KIT 1 SEAT, Valve 31 803–328 CRANKSHAFT 1 6 KIT 1 PLATE, Valve 32 803–275 PIN, Wrist 3 7 KIT 1 SPRING 33 802–794 KEY 1 8 KIT 1 GUIDE, Valve 34 803–276 ROD, Connecting 3 9 KIT 4 O–RING 35 803–277 WASHER, Flat 6 10 KIT 4 CAP 36 803–278 WASHER, Lock 6 11 KIT 1 VALVE ASSEMBLY 37 803–279 SCREW, Cap, socket hd. 6 12 KIT 27, 19PACKING 38 803–330 GUIDE, Piston 3 13 KIT 27 RETAINER, Packing 39 801–489 WASHER, Flinger 3 14 KIT 27 RING, Head 40 801–661 PLUNGER, Ceramic 3 15 KIT 27 RETAINER, Packing 41 KIT 6 RING, Backup 16 KIT 27 O–RING 42 KIT 6 WASHER 17 KIT 23 SEAL, Oil 43 KIT 6 SCREW, Piston 18 803–265 SCREW, Cap, hex hd 8 44 803–281 SPACER 1 19 803–266 COVER, Crankcase 2 45 803–282 SEAL, Crankshaft 1 20 803–267 SPACER 1 47 802–317 WASHER, Lock 2 21 803–268 O–RING 2 48 802–318 SCREW, Cap, socket hd. 2 22 803–269 BEARING, Ball 2 49 801–484 PLUG, Hex 1 23 803–326 CRANKCASE 1 50 801–482 PLUG, Hex 1 24 801–659 DIPSTICK 1 51 801–483 WASHER, Flat 1 25 803–327 GASKET, Cover 1 52 801–485 WASHER, Flat 1 26 802–526 COVER, Crankcase 1 Kit No. Repair Kit Part No. Ref No. Description Qty. 1 801–472 Valve 4 5 6 7 8 11 O–ring Seat, valve Plate, valve Spring Guide, valve Valve Assy. 6 6 6 6 6 6 4 802–306 Valve Cap 9 10 O–ring Cap 6 6 6 801–474 Plunger Repair 28 41 42 43 O–ring Ring, backup Washer Screw, piston 3 3 3 3 19 801–662 Packing 12 Packing 6 23 801–658 Oil Seal 17 Seal, oil 6 27 801–487 Packing & Retainer 12 13 14 15 16 Packing Retainer, packing Ring, head Retainer, packing O–ring 2 1 1 1 1 . . PARTS DRAWING 803–405 Pump Assembly, 2000 psi 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 36 35 37 31 38 11 43 42 16 17 44 45 13 14 18 19 20 12 50 49 PARTS LIST 803–405 Pump Assembly, 2000 psi REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 801–467 MANIFOLD 1 28 803–321 COVER, Crankcase 1 2 801–468 SCREW, Cap, hex hd. 8 29 802–345 GAUGE, Sight 1 3 801–469 WASHER, Lock 8 30 802–793 PLUG, Oil Drain 1 4 KIT 1 O–RING 31 KIT 6 O–RING 5 KIT 1 SEAT, Valve 32 803–294 SCREW, Cap, socket hd 6 6 KIT 1 PLATE, Valve 33 801–652 WASHER, Lock 6 7 KIT 1 SPRING 34 801–489 WASHER, Flinger 3 8 KIT 1 GUIDE, Valve 35 801–490 PLUNGER, Ceramic 3 9 KIT 4 O–RING 36 KIT 6 RING, Backup 10 KIT 4 CAP 37 KIT 6 WASHER 11 KIT 1 VALVE ASSEMBLY 38 KIT 6 SCREW, Piston 12 803–283 SCREW, Cap, socket hd. 8 39 803–295 COVER, Crankcase 1 13 803–284 COVER, Crankcase 1 40 803–296 SHIM 2 14 802–500 O–RING, Crankcase Cover 2 41 KIT 3 SEAL, Oil 15 803–285 BEARING, Tapered Roller 2 42 KIT 28 O–RING 16 KIT 2 SEAL, Oil 43 KIT 28 RETAINER, Packing 17 803–286 BUSHING, Piston 1 44 KIT 28, 8 PACKING 18 802–895 CRANKCASE 1 45 KIT 28 RING, Head 19 801–475 DIPSTICK 1 46 KIT 28 RETAINER, Packing 20 803–144 GASKET, Cover 1 47 KIT 28 RING, Long Life 21 803–332 CRANKSHAFT 1 49 802–305 SCREW, Cap, socket hd. 2 22 803–288 RING, Retaining 6 50 802–304 WASHER, Lock 2 23 802–794 KEY 1 51 801–482 PLUG, Hex 1 24 803–289 PIN, Wrist 3 52 801–483 WASHER, Flat 1 25 803–323 GUIDE, Piston 3 53 801–484 PLUG, Hex 1 26 803–291 ROD, Connecting 3 54 801–485 WASHER, Flat 1 27 803–273 SCREW, Cap, socket hd 5 Kit No. Repair Kit Part No. Ref No. Description Qty. 1 801–472 Valve 4 5 6 7 8 11 O–ring Seat, valve Plate, valve Spring Guide, valve Valve Assy. 6 6 6 6 6 6 2 801–473 Oil Seal 16 Seal, oil 3 3 802–511 Crankshaft Seal 41 Seal, oil 2 4 802–306 Valve Cap 9 10 O–ring Cap 6 6 6 801–474 Plunger Repair 31 36 37 38 O–ring Ring, backup Washer Screw, piston 3 3 3 3 8 801–486 Packing 44 Packing 6 28 801–487 Packing & Retainer 42 43 44 45 46 47 O–ring Retainer, packing Packing Ring, head Retainer, packing Ring, long life 1 1 2 1 1 1 . . PUMP SERVICE PUMP SERVICE WARNING To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding. NOTE: The following metric wrenches are needed: M10, M13 and M30. Repair kits are available. Refer to the individual repair sections and the pump parts page for more details. For the best results, use all parts in the kits. NOTE: There are two different tool kits to aid in servicing the pump. P/N 800–298 is used to ease installation of packings. P/N 800–271 includes the items in 800–298 and tools to aid in the removal of packing retainers. Valves NOTE: For a set of six valves, order P/N 801–472. 1. Remove the hex plug from the manifold using an M30 wrench. 2. Examine the o–ring under the hex plug and replace it if it is cut or distorted. 3. Remove the valve assembly from the cavity; the assembly may come apart. 4. Install the new valve. Install the o–ring and hex plug; torque to 75 ft–lb (103 Nm). NOTE: Retorque ...

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