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FIGURE 1 FIGURE 2 Bevel Table (3) Support Arm Loosening and removing the Arbor Nut (40) SKU 92658 For technical questions, please call 1-800-444-3353. Page 13 ASSEMBLY AND OPERATING INSTRUCTIONS (continued) FIGURE 3 Arbor Nut (40) Outer Flange (41) Inner Flange (43) Blade (42) 4. With the Bevel Table (3) still open, wipe out the Tray (46), and then fill it with cold water, up to just below the overflow hole. The Tray (46) has 2 Drains that must always be clear of dirt or debris. Check that both the Drain and the Additional Safety Overflow Drain are unclogged prior to operation. See FIGURE 4 below. FIGURE 4 Tray (46) Drain Additional Safety Overflow Drain Blade (42) 5. Swing back the support Arm and adjust the Bevel Table (3) to its down position. SKU 92658 For technical questions, please call 1-800-444-3353. Page 14 Fence (13) Locking Knob (9) Fence (13) Locking Knob (9) ASSEMBLY AND OPERATING INSTRUCTIONS (continued) 6. Loosen the Locking Knob (16) on the Fence (13) which will disengage the Front and Rear Brackets (11 & 17). Place the Fence (13) on the Tile Saw as shown in FIGURE 5 below. Tighten the Locking Knob (16). 7. To install the Blade Guard (8) first remove the Main Table (2) by removing the 4 bolts (4) located under the Main Table.( See Page 19). Next remove the Locking Knob (9) and Bolt (7) from the Blade Guard (8), then remove the 3 screws (6) from the bracket (5). Next insert the lip of the bracket (5) into the slot under the Main Table (2). Align the holes, then install the 3 screws (6) down through the top. Replace the Main Table (2) then attach the Blade Guard (8) to the bracket. Adjust the hight as needed. Main Table (2) FIGURE 5 Locking Blade Guard (8) Knob (16) Front Bracket (17) FIGURE 6 Miter Gauge (14) Fence (13) Blade Guard (8) REV 1/06 SKU 92658 For technical questions, please call 1-800-444-3353. Page 15 OPERATING INSTRUCTIONS (continued) Cutting Tile WARNING! Use safety equipment. Always wear eye protection. Wear ANSI approved safety glasses under an ANSI approved full face safety shield and non-skid safety shoes. Hearing and breathing protection must be used for appropriate conditions. Note: Make sure the water level in the Tray (46) is filled to just below the overflow plug. The Blade Guard (8) must always be in place when cutting. Never use the Tile Saw without the Blade Guard (8) in place. 1. Using a pencil, mark a cut line on the piece of tile. 2. Loosen the Locking Knob (16) on the Fence (13) and slide it to the edge of the table. Then, line up the cut line on the tile with the Blade (42). Adjust the Fence (13) so it is snug against the edge of the tile. Lock the Fence (13) into position by tightening the Locking Knob (16). 3. Using the Switch (24) (See the Assembly Drawing on page 19), turn on the Tile Saw and wait until the Blade (42) reaches full speed. Visually check the Blade (42) to make sure it is running smoothly and evenly. (If the Blade (42) does not run smooth and even, shut off the unit, unplug it, and re-seat the Blade (42) according to the instructions on page 13). Check to make sure that the Blade (42) is wet. 4. Make sure your hands / fingers are clear of the Blade (42) cutting path, use the Pusher (4) to contact and push the Tile toward the Blade (42). Feed the tile slowly into the Blade (42), allowing the Blade to do the work. If the motor speed decreases, you are pushing too fast. Immediately slow down. If you push too fast, a thermal breaker may cut the saw off. If that happens, immediately turn off the saw and wait until the unit is completely cool before starting it back up. 5. When you are finished cutting, turn off the Tile Saw and unplug it from the outlet. Bevel Cutting - For cutting 45o beveled cuts. 1. Lift the Bevel Table (3) and swing out the arm and rest it in the groove to keep the table up. See FIGURE 1 on page 13. 2. Using a pencil, mark a cut line on the piece of tile. Line up the cutting line with the Blade (42), with the tile resting on the angled Bevel Table (3). Follow the cutting instructions in numbers 3, 4 and 5 above. SKU 92658 For technical questions, please call 1-800-444-3353. Page 16 OPERATING INSTRUCTIONS (continued) Miter Cutting - For cutting 45o miter cuts. 1. Using a pencil, mark a cut line on the piece of tile. Set the tile in the Miter Gauge (14) so that the cutting line lines up with the blade. Use the Miter Gauge (14) to push the tile into the blade. Follow the cutting instructions in numbers 3, 4 and 5 on page 16. INSPECTION, MAINTENANCE, AND CLEANING 1. WARNING! Make sure the Power Switch (24) of the Tile Saw is in its “OFF” position and that the tool is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. 2. BEFORE EACH USE, inspect the general condition of the Tile Saw. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation. If abnormal noise o...