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Accessories 2 – Hex Wrenches (2.5 and 4 MM); 2 – Plain End Blade Adapters; 1 – Spare Saw Blade REV 02/07 SKU 93012 For technical questions, please call 1-800-444-3353 Page 8 ASSEMBLY INSTRUCTIONS Mounting Scroll Saw to Workbench 1. Pick a solid, wood workbench to mount the saw. The workbench must be stable, and able to support the weight of the Scroll Saw and the material being cut. 2. Find the four 5/16 inch mounting holes in the Base (9) and mark through the holes for drilling with a 3/8 inch drill bit. Remove Scroll Saw to drill holes. 3. Replace Scroll Saw over holes and mount with the following hardware (not supplied): 4 - Hex Head Screws, 1/4 inch x 20 x length required; 4 - Flat Washers, 9/32 I.D.; 4Lock Washers, 9/32 I.D.; and 4-Hex Nuts, 1/4 x 20. 4. Check that all Scroll Saw screws and nuts are tight before using the machine. Check and Align Bevel Indicator 1. Loosen Table Lock Knob (44) and move the table until it is approximately perpendicular (right angle) to the blade. See photo below. 2. Use a small combination square to set the table at 90 degrees to the blade. 3. Tighten the Table Lock Knob (44). 4. Loosen Pan Screw (14) holding the bevel Scale Indicator (13), and adjust Indicator to point to “0” degrees. Retighten Pan Screw. Note: The bevel Scale Indicator (13) is a guide and should not be relied upon for precision settings. Make practice cuts in scrap wood to determine if the angle settings are correct. OPERATING INSTRUCTIONS Controls and Indicators (1) On / Off Switch (72) with Locking Key Workpiece Foot Lock Blade Tension Knob (21) Knob (68) Workpiece Foot (48) Saw Table (53) Bevel Scale (15) Scale Indicator (13) Table Lock Knob (44) Variable Speed Knob (81) Vacuum Hose Connection REV 05/05 SKU 93012 For technical questions, please call 1-800-444-3353 Page 9 Turning On and Adjusting Speed The On/Off locking Switch (72) needs to have the Switch key inserted before the switch can be used. This feature prevents unauthorized use of the saw. 1. Insert plastic Switch Key into On/Off Switch (72). 2. To turn saw On, place finger on left side of switch and push right. 3. To turn saw Off, place finger on right side of switch and push left. 4. Turn the Variable Speed Knob (81) clockwise to increase the stokes per minute. 5. To lock switch in Off position, pull out the Switch key and store in a safe place. WARNING: Keep hands and fingers away from the moving Saw Blade. Table Angle Adjustment The Saw Table (53) can be adjusted between 0 and 45 degrees as follows: 1. Loosen Table Lock Knob (44) and move the table until the desired angle is reached as indicated on the Bevel Scale (15). Refer to the photo at the bottom of page 9. 2. Tighten the Table Lock Knob (44). Straight, Cross, Bevel Cuts, and Ripping 1. Using a pencil, mark the cut-line on the workpiece. 2. Slide the workpiece underneath the Workpiece Foot (48). If necessary, adjust the Workpiece Foot by loosening the Workpiece Foot Lock Knob (68) and sliding the Workpiece Foot (up or down) until it lightly rests on the workpiece. Tighten the Workpiece Foot Lock Knob (68). 3. Set the On/Off Switch (72) to the On position. The Saw Blade starts moving. 4. Using both hands, carefully guide the workpiece into the blade to cut. Press down on the workpiece and slowly guide it through the Saw Blade (45). Do not force the material through the Blade or the Blade could break. Inside Cuts 1. Using a pencil, mark the cut-line on the workpiece. 2. Drill a 1/4 inch hole in the workpiece. 3. Follow the procedures for removing and installing the Saw Blade (45) as described on page 13. 4. Place the workpiece on the Saw Table (53) so that the hole is centered over the Blade access hole. 5. Insert the Blade through the hole in the workpiece and the Saw Table (53). 6. Reinstall the Blade and properly adjust tension. Refer to page 13. Make sure Blade teeth are facing forward and down. SKU 93012 For technical questions, please call 1-800-444-3353 Page 10 7. While holding the workpiece with one hand, set the On/Off Switch (72) to the On position. 8. Hold the workpiece with both hands while guiding and pressing down on the workpiece until the cut is complete. 9. Set the On/Off Switch to the Off position. 10. Follow the procedures for removing and installing the Saw Blade (45) as described on page 13. 11. With the Blade removed, the workpiece can be removed from the Saw Table. 12. Reinstall the Blade and set the proper tension as described on the next page. Curved Cuts 1. Mark the entire cutting line with a pencil. If a template is available, use it as a marking guide. 2. Slide the workpiece underneath the Drop Foot (48) without touching the Saw Blade (45). 3. Set the On/Off Switch (72) to the On position. 4. Using both hands, carefully guide the workpiece into the Saw Blade to cut. Press down on the workpiece and slowly guide it through the Blade. Do not force the material through the Blade. When cutting curves, be careful not to twist the Blade out of line. 5. If the c...