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Page ii Dimensions and Panel Cutout .................................................................................................... ........................ 1 Wiring ......................................................................................................................... .................................................. 2 Hardware Setup ................................................................................................................. ...................................... 3 Configuration Mode ............................................................................................................. .................................. 4 Operator Mode .................................................................................................................. ....................................... 9 Error Messages ................................................................................................................. .................................... 12 Warranty and Return ............................................................................................................ ............................... 14 Chromalox Model Identification Model 8003 1/8 DIN Temperature Controller Code Output 1 - Heat or Cool 1 SPDT Relay, 3 Amps at 250 Vac (Resistive) or SSR Drive, 14V @ 20mA, Jumper Selectable Code Output 2 - Cool or Alarm 1 Relay, 2 Amps at 250 Vac (Resistive) or SSR Drive, 14V @ 20mA, Jumper Selectable Code Options 0 1 None Alarm #2, 2 Amps at 250 Vac (Resistive Code Power Supply 3 5 100/240 Vac 24 Vac/dc Code 0 Add to complete 8003 ii 1 1 1 3 0 Typical Model Chromalox 1.77 Dimensions in inches (mm in parenthesis) (45) 3.62 (92) Chromalox SMRT PV MAIN AL1 AL2 SMRT FUNC COOL HB SP 5.1 (125) 2.4 (60) 0.5 3.5 (12.8) (89) 3.8 (96) 1.9 (48) Chromalox Wiring OUT2 SSR AL1/COOL OUT2 RELAY AL1/COOL OUT1 SSR OUT1 RELAY 12 13 14 15 16 17 18 19 20 21 22 PWRLine RTD -+ C NC -+ 1 TC 3 4 5 6 7 8 9 10 11 NO NO C NO C TC+ TC OUT3 AL2 RELAY Warnings: • When a relay output is used to drive an inductive load, it is suggested that you connect an external snubber network (RC) across the terminals in accordance with the following table (or use Chromalox snubber P/N 0149-01305): Load Current (mA) C (mF) R ( .) P. (W) Operating Voltage <40 mA <150 mA <0.5 A 0.047 0.1 0.33 100 22 47 1/2 2 2 260 Vac 260 Vac 260 Vac • Do not run sensor input wires together cables. • For thermocouple (TC) wiring, thermocouple extension “J” thermocouple extension • When using shielded at one end only. Chromalox Hardware Setup To select the output type(s) and the alarm contact settings: 1. Remove the instrument from its case. 2. Move the jumpers to the desired position as shown in the diagram. 3. Set J304 and J305 as shown in the following figure. PZ22 PZ21 PZ20 PZ19 PZ18 PZ17 PZ16 PZ15 PZ14 PZ13 PZ12 1 1 J305 (MAIN output) 1-2 = SSR 2-3 = Relay J304 (AL1, Cool.) 1-2 = SSR 2-3 = Relay 3 2 1 3 2 1 J305 J304 Hardware Setup To select the output type(s) and the alarm contact settings: 1. Remove the instrument from its case. 2. Move the jumpers to the desired position as shown in the diagram. 3. Set J304 and J305 as shown in the following figure. PZ22 PZ21 PZ20 PZ19 PZ18 PZ17 PZ16 PZ15 PZ14 PZ13 PZ12 1 1 J305 (MAIN output) 1-2 = SSR 2-3 = Relay J304 (AL1, Cool.) 1-2 = SSR 2-3 = Relay 3 2 1 3 2 1 J305 J304 Chromalox General Operation There are two setup modes for the 8003: • Configuration Mode • Operator Mode In general, the Configuration Mode is the initial setup of the controller when first installed. Input type and alarm setup are examples of Configuration Mode settings. The Operator Mode includes settings that might be adjusted frequently with daily control operations such as setpoints and PID parameters. Notes for Configuration Mode: FUNC = Stores the new value of a selected parameter and increments to the next parameter. SMRT = Scrolls parameters back (in reverse order) without storing the new parameter ^ = Increases the value of the selected Ў = Decreases the value of the selected Configuration Procedure 1. Remove the instrument 2. Set the internal figure) in open PZ1 PZ3 PZ4 PZ6 PZ7 PZ10 PZ11 V2 3. Reinsert the instrument in its case. 4. Switch on the instrument. “CNF” in the upper display. Note: If "CAL" indication is immediately press the ^ pushbutton to return configuration mode 5. Push the FUNC pushbutton. The lower display the upper Chromalox P1 = Input Type and Standard Range Range 0 = TC type L 0 / +800 ° C 1 = TC type J 0 / +800 ° C 2 = TC type K 0 / +999 ° C 3 = TC type N 0 / +999 ° C 4 = RTD type Pt 100 -199 / +500 ° C 5 = RTD type Pt 100 -19.9 / +99.9 ° C 8 = TC type L 0 / +999 ° F 9 = TC type J 0 / +999 ° F 10 = TC type K 0 / +999 ° F 11 = TC type N 0 / +999 ° F 12 = RTD type Pt 100 -199 / +999 ° F P2 = Initial Scale Value Not present when P1 = 5 The initial and full scale values algorithm to calculate the input P3 = Full Scale Value Not present when P1...