2. Carefully remove 6. of the cordset insulation so as to expose the three insulated wires. 3. Strip 3/4. of the insulation away at the end of each of the three wires (L1, L2 and Ground). 4. Direct connection to branch circuit wiring inside the provided junction box must be made by connecting as follows in steps 1–3 below. 3/4. 6. Connector 7. FOR 265 VOLT DIRECT CONNECT APPLICATIONS ONLY IMPORTANT: Connection of a 265V AC product to a branch circuit MUST be done by direct connection in accordance with the National Electric Code. Plugging this unit into a building mounted exposed receptacle is not permitted by code. These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired. See the POWER CONNECTION CHART on page 13 to select the appropriate kit. It is the responsibility of the installer to ensure the connection of components is done in accordance with electrical codes. Direct connection to branch circuit wiring inside the provided junction box must be made by connecting as follows in steps 1–3 below. 1 Junction box ATTACH CONDUIT • Use the round knockout hole at the top of the junction box to install conduit coming from the branch circuit. Install and clamp the conduit through the conduit clamp and bring wire leads into the junction box. Leave 8. of wire free from the end of the conduit. 2 Conduit Conduit clamp Junction box cover 12 Installation Instructions DIRECT CONNECT APPLICATIONS MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX 1. Make all wire connections by using appropriate UL-listed electrical connectors and techniques. 2. Select the applicable wiring situation and follow the instructions accordingly: 3. Be sure that all wire leads are inside the junction box and not pinched between the box and the unit. The green insulated ground wire from the Zoneline MUST be connected to the branch circuit ground wire. 4. Plug the 9-pin connector into the 9-pin receptacle in the junction box. 5. Replace the junction box cover by replacing the two screws removed earlier. 3 Conduit Make wire lead connections • 1-Phase 220-240 VAC When connecting the Zoneline to a single-phase circuit for 230V applications: Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads. (The white lead of the power supply kit should be identified by the installer using electrical tape with some color other than green or white.) Connect the green lead of the power supply kit to the power supply and branch circuit ground. • 3-Phase 208 VAC When connecting the Zoneline to a three-phase circuit for 208V applications: Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads. (The white lead of the power supply kit should be identified by the installer using electrical tape with some color other than green or white.) Connect the green lead of the power supply kit to the power supply and branch circuit ground. • 3-Phase 208 VAC with “Crazy Leg” When connecting the Zoneline to a three-phase circuit with “Crazy Leg” for 208V applications: Connect the white and black leads of the Zoneline power supply kit to the branch circuit Neutral and L1 leads. (The white lead of the power supply kit should be connected to neutral.) Connect the green lead of the power supply kit to the power supply and branch circuit ground. • 3-Phase 253-277 VAC When connecting the Zoneline to a three-phase circuit for 265V applications: Connect the white and black leads of the Zoneline power supply kit to the branch circuit Neutral and L1 leads. (The white lead of the power supply kit should be connected to neutral.) Connect the green lead of the power supply kit to the power supply and branch circuit ground. POWER CONNECTION CHART 230/208 Volt Wall Plug Heater Wattage Power Supply Kits Configuration Circuit Protective Device @ 230/208 Volts RAK3152 Tandem 15 Amp Time-Delay Fuse or Breaker 2.55/2.09 KW RAK3202 Perpendicular 20 Amp Time-Delay Fuse or Breaker 3.45/2.82 KW RAK3302 Large Tandem 30 Amp Time-Delay Fuse or Breaker 5.00/4.10 KW 265 Volt Wall Plug Heater Wattage Power Supply Kits Configuration Circuit Protective Device @ 265 Volts RAK5157 Does Not Apply 15 Amp Time-Delay Fuse or Breaker 2.55 KW RAK5207 Does Not Apply 20 Amp Time-Delay Fuse or Breaker 3.45 KW RAK5307 Does Not Apply 30 Amp Time-Delay Fuse or Breaker 5.00 KW 13 Installation Instructions ZONELINE COMPONENTS Case Zoneline unit Front Case Panel REQUIRED ACCESSORIES (Check the “Essential Elements” label on the unit.) Architectural Louver RAVAL1 Wall Plenum RAVWP6 - 6.D x 193.4.W x 32.H RAVWP8 - 8.D x 193.4.W x 32.H RAVWP12 - 12.D x 193.4.W x 32.H RAVWP15 - 15.D x 193.4.W x 32.H Cutout Dimensions: 20. W x 321.4. H Access Panel with Return Air Grille RAVRG1 Return Air Grille RAVRG2 Cutout Dimensions: 28.W x 48.H Cutout Dimensions: 203.8.W x 203.8.H OR Wall Thermostat Model Type Mechanical Thermostat Electronic The...