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Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier. FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appliance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fi re department. Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 918-525a FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 To the New Owner: Congratulations! You are the owner of a state-of-the-art Excalibur® Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P90 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model P90 has been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Excalibur® Fireplace. INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE This Excalibur® product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88b-2003/CSA 2.33b-2003 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17M91. This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada. This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada. This Excalibur® Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. This Excalibur® Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached. This appliance may only be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace TABLE OF CONTENTS SAFETY LABEL Copy of P90 Safety Decal ...........................................4 REQUIREMENTS MA Code - CO Detector ..............................................5 INSTALLATION Important Message ......................................................6 Before You Start ............................................................6 General Safety Information ...........................................6 Installation Checklist ......................................................6 Locating Your Gas Fireplace .........................................7 Manufactured Mobile Home Additional Requirements ..7 Heatwave Duct System Optional Kit ............................7 Clearances ....................................................................7 Combustible Mantels .....................................................8 Unit Base Stand-offs ......................................................8 Framing and Finishing ...................................................8 Facing Requirement ......................................................9 Hearth Requirements ....................................................9 Optional Cover Plate Template ....................................10 Unit Assembly Prior To Installation ..............................10 Venting Introduction .....................................................10 Venting ........................................................................11 Exterior Vent Termination Locations ............................12 4” x 6-5/8” Rigid Pipe Cross Reference Chart .............13 5” x 8” Rigid Pipe Cross Reference Chart ...................15 Rigid Pipe Venting Systems ........................................17 Horizontal Terminations ...............................................19 Vertical Terminations ..................................................20 Installation Procedures ..............................................