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Keep this manual for future reference. 10,000 Watt Portable Generators (See Owner's Manual and Installation Manual for General Operation) RESET TEST 120 VOLTS RESET 240 VOLTS OFF Auto-Idle ON RESET ENM 00000005 HOURS 1/10 FUEL F Notice: The 250 volt/50 amp receptacle is not connected through the auto-idle circuit. Auto-idle rocker switch must be turned off to get full power out of this receptacle (see Figure 1). WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Only a qualified electrical service person should service and repair generator. • Generator produces high voltage. Use extreme caution when working on electrical parts. • Turn off generator and let cool before installation. Severe burns may result. • Remove spark plug wire from spark plug before installation. This will prevent accidental starting. • Use only factory-approved replacement parts. PRESTART Operate generator on a firm, dry, and clean surface. The surface must be level. Protect generator from heavy dust, sand, dirt, rain, or snow. Do not locate generator near standing water and snow. Make sure area is well-vented. STOPPING ENGINE IMPORTANT:The loaded engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Follow the steps below to stop engine. 1. Remove all electrical loads from generator (see Disconnecting Electrical Loads in owner’s manual, page 13). Remove electrical loads one at a time. 2. Let engine run for two or three minutes after removing electrical loads. This lets engine cool slightly. 3. Turn engine key switch to the OFF position (see Figure 1). 4. Turn fuel valve off. Do this by rotating valve, located under fuel tank, clockwise to the horizontal position (see Figure 3). RESETTEST S RESET 240 VOLTS OFF Auto-IdleON RESET RESET RESET ENM00000005HOURS 1/10 Figure 1 - Auto-Idle Switch Location Auto-Idle Switch (Rocker Switch) 250 volt/50 amp receptacle WARNING: Only responsible adults should use generator. Never let anyone operate generator without proper instructions. Note:If oil level is too low, oil alert system will keep engine from starting (see Oil Alert System in owner’s manual, page 8). Make sure oil level is full before starting. See Engine Oil in owner’s manual, page 8. Before starting the engine, disconnect all electric loads from generator. STARTING IMPORTANT:The loaded engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Preset position lets engine run at 3600 RPM under load. The engine must maintain 3600 RPM for generator to create correct voltage. Running engine at lower speeds will damage generator and powered items. IMPORTANT: Never start generator with electrical loads connected. Start engine before adding electrical loads. OPERATION INSTRUCTIONS 1. If the engine is cold, turn Auto-Idle switch off (see Figure 1). 2. Start Engine. Allow engine to warm up with no load for five minutes. 3. Turn Auto-Idle switch on. Engine will slow to idle speed. En-Key Switch HONDA ENGINE SW. OFF ON START gine idle speed is preset. Idle speed adjustment should not be necessary. 4. Operate generator according to specifications outlined in Figure 2 - Engine Key Switch owner’s manual. 5. Engine will automatically increase to normal operating speed when you plug load into any generator outlet. 6. Auto-Idle system should be turned off when generator is shut down. 2 103166 3 Key Part No. Number Description Qty. 1 100324-03 Solenoid Assembly (includes 1 plunger, nut, and lock washer) 2 22822000 Roll Pin 1 3 100755-01 Linkage Rod 1 4 26499000 Hex Head Screw, 10-32 x 3/4" 4 5 26514000 Lock Nut, 10-32 4 6 100320-01 Yellow Wire 1 7 100322-01 White Wire (with 2 flags) 1 8 100322-02 White Wire (with 1 flag 1 and 1 spade) 9 102939-01 Solenoid Mounting Bracket 1 10 100366-01 Rocker Switch 1 11 100105-01 Control Board Assembly 1 12 100321-01 Nylon Spacer 4 13 01076002 Flat Washer, #10 4 14 103811-01 Nylon Washer 1 15 103812-01 Retaining Ring 1 . 103257-01 PC Board Kit 1 † 103258-02 Solenoid Assembly Kit 1 . Includes Parts 4, 5, 6, 7, 8, 10, 11, 12, and 13 † Includes Parts 1, 2, 3, 9, 14, and 15 DESA INTERNATIONAL S2 S1 L1 L2 OFF 5. Lock Nut 13. Flat Washer 12. Nylon Spacer 11. Control Board Assembly 4. Screw 11. Control Box Figure 3 - Fuel Valve In Off Position Fuel Valve Lever (Off Position) WARNING: Always set the idle speed before turning on the Auto-Idle. If idle speed is not set, the large resistor on the control board may become hot. Heat from the resistor may damage the protective coating on the control board. 3. Slowly pull solenoid and bracket away from engine. This will slow the engine. Make sure to hold plunger into solenoid during this step. 4. With a volt meter, check the no-load output voltage at the 120- volt duplex receptacle. At proper idle speed (2680 minimum RPM) the meter should read 50-60 volts. Lower settings will cause the auto-idle to not operate properly. 5. Locate proper solenoid moun...