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SPECIAL CALL CLOSE INSTRUCTIONS at end of Flash. Kenmore Model Numbers Serial# Range NF401xxxxx 790.30472400 790.30473400 790.30473401 790.30474400 790.30479400 NF610xxxxx CONDITION: Under certain conditions during prolonged or extended broiling times, gas may build up within the oven cavity and escape as flames when the oven door is opened. CORRECTION: To correct this situation install Kit #628.903077-9010 which will reduce the cooling fan speed in bake and broil modes. In the self-clean cycle the cooling fan will operate at high speed. NOTES: • Models with Serial #s NF61 lxxxxx and above have incorporated the dual speed operation and do not require this kit. • Only THIS REPAIR is covered by this Service Flash. -If you are on a call for another reason, and the unit falls within the models and serial numbers in this flash, call the Pro-Team @1-888-549-4557 and request another Service Order be created. Advise the customer not to use the broil function until the oven has the kit installed. - If repairs other than the repair referenced in this flash are required, an additional Service Order MUST be created. Parts included in Kit # 628.903077-9010 1 Switch #318120711 1 Screw #73201-2140 1 Screw #73200-2080 1 Wire #1 8in .250/skinned #318052584 1 Speed Nut #73204-1650 2 Wire #2&3 8in .250/piggyback #318052585 1 Thermostat -120 ° #318003613 2 Wire #4&5 8in .250/.187 #318052586 2 Screws #73201-2140 1 Wire Nut Connector #73213-2290 1 Resistor #73213-2350 1 Instruction Sheet #318205012 Confidential Information -For Internal Use Only DEPARTMENT 702HSX -Leo Steinys DEPARTMENT 702PSO -Bob Vondale Date: 12/28/07 Parts& RepaLrServices SF22-804 Page 2 of 6 Illustration for the kit wiring... IMPORTANT: Before servicing always remove power from the unit and turn off the gas supply. Remove the rear panel from the oven. It may also be helpful to remove the top cover for easier access to the thermostat and wires. Follow the steps outlined below to install the kit 1. Remove the screws securing the lock 2. Remove the 2 screws securing the door motor assembly and remove the lock motor and remove it from the assembly from the chassis mounting bracket Confidential Information -For Internal Use Only DEPARTMENT 702HSX -Leo Steinys DEPARTMENT 702PSO -Bob Vondale Date: 12/28/07 Parts& RepaLrServices SF22-804 Page 3of 6 3. Position the new switch as shown in the 4. Secure the switch with the long screw and photo. The new switch is held in place by a speed nut. single screw on one end and the tab from the mounting bracket on the other end. DO NOT OVER TIGHTEN SCREW. 5. Reinstall the lock motor onto the bracket. Make sure that the cam on the motor is pressing the plunger of the new switch. 6. Re install the lock motor assembly onto the chassis. Take care to ensure the latch rod is properly inserted into the motor couplinc]. Confidential Information -For Internal Use Only DEPARTMENT 702HSX -Leo Steinys DEPARTMENT 702PSO -Bob Vondale Date: 12/28/07 Parts& RepaLrServices SF22-804 Page 4 of 6 7. Install the resistor on the rear wall as 8. Use existing screw holes to install the shown in the photo. Carefully punch or new 120 ° thermostat to the left of the drill a starter hole for the screw if existing 170 ° thermostat. Mark the necessary. chassis with an "X "or "120" to identify the new thermostat. 9. Install wire # 1 (318052584) onto the 10. Disconnect the power wire from the "C" terminal of the new switch. This 170 ° thermostat, cut off the terminal wire has a push on terminal on one connector and strip approx. 3/16 inch end and is stripped on the other end. of the insulation. The power wire is the one that does not connect to the fan motor. (318052584 From Kit Confidential Information -For Internal Use Only DEPARTMENT 702HSX -Leo Steinys DEPARTMENT 702PSO -Bob Vondale Date: 12/28/07 Parts& RepaLrServices SF22-804 Page 5of 6 11. Use the wire nut connector provided to 12. Install the #2 (318052585 -Red) wire connect the power wire that was attached to from the "NC" terminal of the new switch to the 170 ° thermostat to the #1 wire from the the open terminal of the 170 ° thermostat that "C" terminal of the new switch. the power wire previously attached to. new switch 13. Disconnect the wire from the fan to the 170 ° thermostat. Connect this wire to the piggyback terminal on the #3 (318052585 -Red) wire. Connect these two wires onto the open terminal of the 170 ° thermostat. 14. Connect the other end of the red #3 wire to the resistor. Connect the #4 (318052586-Brown) wire to one terminal of the 120 ° thermostat. Connect the other end to the resistor. Confidential Information -For Internal Use Only DEPARTMENT 702HSX -Leo Steinys DEPARTMENT 702PSO -Bob Vondale Date: 12/28/07 Parts& RepaLrServices SF22-804 Page 6of 6 15. Connect the #5 (318052586 -Brown) wire to the remaining terminal of the 120 ° thermostat. Connect the other end to the "NO" terminal of the new switch PARTS: Order parts using the normal ordering procedure. Division 22, Source 62...