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4) Performed by authorized service workshop. • = Described in this manual • = Not described in this manual WARNING! Before performing any service or adjustment checklist: • Engage the parking brake. • Place the Blade-switch in the disengaged position. • Turn the ignition switch to “OFF” position and remove the key. • Make sure the blades and all moving parts have completely stopped. • Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug. English-38 MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10 amperes for 1 hour To clean battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. 1. Open the terminal access doors. Always use protective glasses when handling the battery. IMPORTANT INFORMATION Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. Always use two wrenches for the terminal screws 2. Disconnect BLACK battery cable first, then the RED battery cable and remove the battery from the machine. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until shiny. 5. Coat terminals with grease or petroleum jelly 6. Reinstall battery. Replacing battery 1. Lift Seat and rotate forward. 2. Remove the red terminal guard. 3. Using two ." wrenches disconnect BLACK battery cable then RED battery cable. 4. Remove the knobs and remove battery hold downs. 5. Carefully remove the battery from the mower. 6. Install new battery with terminals in the same position as the old battery. 7. Reinstall battery hold downs. 8. First connect RED battery cable to positive (+) battery terminal with hex bolt and hex nut. 9. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and hex WARNING! Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparks from accidental grounding. 8011-466 nut. Battery installation 10. Fit the terminal guard. 11. Lower seat. English-39 MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance. For recommended spark plugs, see Technical Data. 1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plug with a spark plug socket wrench. 3. Check the spark plug. Replace the spark plug if fouled, the electrodes are burned and if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused. 4. Measure the electrode gap with a gapping tool. The gap should be .030” (0.75 mm). Adjust as necessary by bending the side electrode. 5. Reinsert the spark plug, turning by hand to avoid damaging the threads. 6. After the spark plug is seated, tighten it using a spark plug wrench so that the washer is compressed. A used spark plug should be turned 1/8 of a turn from the seated position. A new spark plug should be turned . a turn from the seated position. 7. Replace the ignition cable. Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: 1. The mower deck is disengaged. 2. The steering controls are in the outer, locked neutral position. 3. The driver is sitting in the driver’s seat. 4. The parking brake is on. Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again. If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again. Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position. Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat. IMPORTANT INFORMATION Fitting the wrong spark plug type can damage the engine. Inadequately tightened spark plugs can cause overheating and damage the engine. Tightening the spark plugs too hard can damage the threads in the cylinder head. Measure the electrode gap Conditions for starting IMPORTANT INFORMATION In order to be able to drive, the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position, otherwise the engine will stop. English-40 MAINTENANCE Checking the Engine’s Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the c...

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