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1687077 For Conquest / 1700 / 2700 / YT / Broadmoor / 1600 / 2600 / LT Instructions 162345216111017687612197814969696969696918131513 Figure 1. Kit Contents: 1687077 Ref Part No. Qty. Description 11 1931352 1 CARRIAGE BOLT, 3/8-16 x 1-1/2 1 1716159A 1 ROLLER BAR, 44 Mower 12 1731383A 2 CAPSCREW, Hex, 5/16-18 x 1-1/2 2 2860681 2 LOCKNUT, Top Lock, 3/8-16 13 1919381 4 WASHER, 5/16 3 1677507 1 SLIDE 14 1731384 2 LOCKNUT, ESNA, 5/16-18 4 1924361 1 WASHER, 1/2 15 1731383 2 CHAIN, 2 Link 5 2172622 1 BOLT, Shoulder, 3/8-16 x 11/32 16 1704080 1 PLATE, Support 6 1924366 10 WASHER, 5/8 17 1733521A 1 ROCKER SHAFT 44 Mower 7 1722036 2 ROLLER 18 1930644 2 LOCKNUT, 1/2-13 8 1960520 2 PUSH NUT, 5/8 19 1602946 2 SPACER 9 1668513 7 ROLLER 10 1704074A 1 BAR WARNING Before beginning any service work turn off the PTO, set the parking brake, turn off the ignition, and disconnect the spark plug wire(s). This kit is is to convert a frame hung mower to a roller bar mower. 1 2 Installation Instructions Roller Bar Mower Kit REMOVAL 44” FRAME HUNG COMPONENTS 1. Disconnect hair pin (O, Figure 2) and clevis pin (R) from adjustment rod (S). Remove adjustment rod (S) from rocker arm assembly (T). Reconnect hair pin (O) and clevis pin (R) into adjustment rod (S) to prevent loss. 2. Remove and retain 5/16-18 x 1-1/4 capscrews (A), washer (B) and indicator (C). Remove and discard wheel bracket (G). 3. Remove and retain 5/16-18 x 1-1/4 capscrews (J), arm (K) and crank & trunnion assembly (I). Remove and retain nut (N), lockwasher (M) and height of cut plate (L). C B A G I J K L Y Figure 2. Remove Frame Hung Components A. Capscrews, 5/16-18 x 1-1/4 B. Washer, 5/16 C. Indicator D. Capscrews & Locknuts E. Hangers F. Eccentric Nuts G. Wheel Bracket Plate, RH H. Wheel Bracket Plate, LH I. Crank & Trunnion Assembly J. Capscrews, 5/16-18 x 1-1/4 K. Arm L. Height of Cut Plate M. Lockwasher, 5/16 N. Nut, 5/16-18 O. Hair Pin P. Locknuts, 1/2-13 Q. Stop, Height Of Cut R. Clevis Pin S. Adjustment Rod T. Rocker Arm Assembly U. Washer, 3/8, Small V. Strap W. Locknut, 3/8-16 X. Chains, 3 Link Y. Upstop Z. Washers W R S A Q O D M P N 4. Remove and discard 1/2-13 locknuts (P), stop (Q). 5. Remove and discard locknut (W) and wheel bracket (H). 6. Remove and discard capscrew & nuts (D), washers (Z), hangers (E). Retain the chains (X) and one of the eccentric nuts (F). 6. Remove and retain straps (V), upstop (Z), washers (U), and capscrews (A). Remove and discard rocker arm assembly (T). T U V H X E Z F D D X E D F 3 Roller Bar Mower Kit Installation Instructions C B A D F E G H M J K L P O Figure 3. Installation 44” Rollers A. Capscrews, 5/16-18 x 1-1/4 B. Washer, Large, 5/16 C. Indicator D. Mower Support Plate E. Crank & Trunnion Assembly F. Capscrew, 5/16-18 x 1-1/4 G. Arm H. Height of Cut Plate I. Nut & Lockwasher J. Hair Pin K. Clevis Pin L. Adjustment Rod M. Rocker Arm Assembly N. Straps O. Locknuts, 1/2-13 P. Roller Bar Assembly Q. Eccentric & Locknut, 3/8-16 R. Carriage Bolt, 3/8-16 x 1-1/2 S. Washer, Small, 5/16 T. Upstop U. Capscrew, 5/16-18 x 1-1/2 V. Chain, 2 Link W. Locknut, 5/16-18 X. Slide Y. Washer, 1/2 Z. Shoulder Bolt, 3/8-16 x 1-11/32 I Q INSTALLATION 44” ROLLERS 1. Attach the rocker arm assembly (M, Figure 3) to the mower deck with the straps (N), washers (S), upstop (T), and capscrews (A). Apply a thin film of grease to the inside of the straps. 2. Attach the chains (V) to the rocker arm assembly (M) using 5/16-18 x 1-1/2 capscrews (U), washers (Y), and 5/16-18 locknuts (W) as shown. 3. Place upper trunnion on crank & trunnion assembly (E) through hole in rocker arm assembly (M) and roller bar assembly (P) as shown. Secure with 1/2-13 locknut (O). 4. Place lower trunnion on crank & trunnion assembly (C) through hole in mower deck and roller bar assembly (P) as shown. Secure with 1/2-13 locknut (O). R A N S T U B V B W 5. Connect the LH side roller bar assembly (P) to LH side of rocker arm assembly (M) securing with 3/8-16 x 1-1/2 carriage bolt (R) and eccentric & 3/8-16 locknut (Q). 6. Connect the LH side roller bar assembly (P) to LH side of mower deck securing with 3/8-16 x 1-11/32 shoulder bolt (Z), 1/2 washer (Y), slide (X), and 3/8- 16 locknut (Q). 7. Attach height of cut plate (H) to rocker arm assembly (M). Secure with 5/16-18 x 1-1/4 capscrews (F) and nuts & washers (I). 8. Attach the mower support plate (D) and indicator (C) to mower deck. Secure with 5/16 washer (B) and 5/16-18 x 1-1/4 capscrews (A). 9. Attach adjustment rod (L) to rocker arm assembly (M) using clevis pin (K) and hair pin (J). Z Y X Q U B V B W Installation Instructions Roller Bar Mower Kit MOWER DECK REMOVAL & INSTALLATION Chain Lift Models Removing the Mower Deck 1. Park the tractor, fully lower the attachment lift, turn off the PTO, turn off the engine, remove the key, and engage the parking brake. If equipped, pivot the gauge wheels into sliding position. 2. Place mower in the lowest cutting position using the mower height control. 3. Use the idler arm (D, Figu...