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Description 5900731 500ZB2648, 26HP Kawasaki w/ 48” Mower ATTENTION SETUP PERSONNEL: The safety warnings provided in this guide and in the operator's manual included with the unit contain important information that must be obeyed when assembling, setting-up, operating, servicing, transporting, or storing the unit. These warnings are highlighted by the safety alert triangle symbol shown above, which signifies that an important safety message is being provided. You must read, understand, and follow these warnings and instructions, and use safe shop and work practices at all times while working on or around this unit and all other outdoor power equipment. Sections and items denoted by the Setup symbol provide the information necessary to fully assemble, test, and prepare the units described above for delivery to your customers. A Quick Setup List is provided on page 2 of this booklet to help you identify and check that the items have been performed. Additional information concerning functional tests, general adjustment procedures, and the location of normal lubrication points are included in these instructions. Although all required lubrication and normal adjustments on factory-assembled components are done at the factory, this additional information is provided to assist you in ensuring that each unit is delivered to the customer in proper working order. TABLE OF CONTENTS: SETUP PROCEDURES Quick Setup List ................................................................2 Uncrating............................................................................3 Battery Installation ............................................................3 Tractor Assembly ..............................................................4 Ground Speed Control Lever Assembly ..........................4 Seat Assembly.................................................................4 Check Fluid levels .............................................................5 Check Engine Oil Level ...................................................5 Check Hydraulic Oil Level................................................5 Check Tire Pressure..........................................................5 Check Mower Assembly ...................................................6 Check Torque - Mower Blades ........................................6 Check Deck Rod Timing ...................................................7 Deck Leveling Adjustment ...............................................8 Check Deck Drive Belt ......................................................9 Lubrication .......................................................................10 Adding Fuel......................................................................11 Starting The Engine ........................................................11 Perform Safety Checks ...................................................12 Functional Tests.............................................................12 Safety Interlock System .................................................12 ADJUSTMENT PROCEDURES Seat Adjustment ..............................................................13 Ground Speed Control Lever Adjustment ....................13 Return-To-Neutral Adjustment.......................................14 Parking Brake Adjustment .............................................15 5101454 Rev. IR 1/2008 1 TP 300-7368-IR-ZT-N 500Z 26HP - 48” Mower Deck Quick Setup List Page Setup Procedure Steps to Perform 3 Uncrating . Remove Crate & Banding. . Disengage Transmission Release Levers. . Release Parking Brake and Roll Tractor forward off skid. . Engage Transmission Release Levers. 3 Battery Installation . Install Battery. 4 Tractor Assembly . Assemble the Ground Speed Control Levers. . Assemble the Seat. 5 Check Fluid Levels . Check Engine Oil level. . Check Hydraulic Oil level. . Check Tire Pressure 6 Check Mower Assembly . Check Blade Bolt Torque. . Check & Adjust Deck Lift Rod Timing. . Check & Level Mower Deck. . Check Deck Drive Belt. 10 Lubrication & . Lubricate all grease & oil points. Fuel Preparation . Add fuel. . Start the Engine. 12 SAFETY CHECKS . Check for LOOSE HARDWARE. . Check all OPERATOR CONTROLS. . Perform SAFETY INTERLOCK SYSTEM CHECK. TP 300-7368-IR-ZT-N 2 1/2008 500Z 26HP - 48” Mower Deck 1/2008 3 TP 300-7368-IR-ZT-N Uncrating 1. Using a reciprocating utility saw or equivalent, cut the crate away from the bottom skid. Remove the crate. Remove the shrink-wrap plastic. 2. Cut the nylon banding from the front of the frame and the rear of the bumper. 3. Pull both transmission release levers (A, Figure 1) back and then down to lock the transmission release levers in the disengaged (free-wheel) position (C). 4. Push down on the parking brake lever to release the parking brake. 5. Be sure there are no nails or sharp objects on the bottom skid to puncture the tractor’s tires. Roll the tractor forward off the bottom skid. 6. After moving the tractor, re-engage the transmissions b...