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POLY PRO DROP SPREADER OWNERS MANUAL Model No. 45-02881 ™ • Safety • Assembly • Operation • Maintenance • Parts CAUTION: Read Rules for Safe Operation and Instructions Carefully 175 LB. POLY PRO DROP SPREADER OWNERS MANUAL Model No. 45-02881 ™ the fastest way to purchase parts PRINTED IN U.S.A. FORM NO. 47717 (REV. 8/06) RULES FOR SAFE OPERATIONS Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment. • Readthisowner'smanualbeforeattemptingtoassemble or operate the spreader. • Read the towing vehicle owner's manual and know how to operate the tractor before using the spreader attachment. • Do not allow anyone to ride on or sit on spreader. • Never allow children to operate the tractor or spreader attachment. • Do not allow adults to operate the tractor or spreader without proper instructions. • Read the chemical label for instructions and cautions for handling and applying chemicals. • Wear eye and hand protection when handling and using lawn chemicals. • Always begin with the transmission in first (low) gear and graduallyincreasespeedasconditionspermit.Maximum towing speed - 10 M.P.H. • Do not drive too close to a creek or ditch and be alert for holes and other hazards which could cause you to loose control of the tractor and spreader. • Before operating the vehicle on any grade (hill) refer to thesafetyrulesinthevehicle owner'smanualconcerning safe operation on slopes. Stay off steep slopes! • Follow maintenance and lubrication instructions as outlined in this manual. Look for this symbol to point out important safety precautions. It means – Attention!! Become alert!! Your safety is involved. CARTON CONTENTS 1. Hopper Assembly 5. Flow Control Rod 2. Flow Control Gauge 6. Tongue Braces (2) 3. Hopper Brace 7. Tongue 4. Flow Control Arm 8. Hitch Bracket 12378654 2 A B C D F G H I J K SHOWN FULL SIZE NOT SHOWN FULL SIZE E A B C D F G H I J K SHOWN FULL SIZE NOT SHOWN FULL SIZE E HARDWARE CHART REF.QTY.DESCRIPTIONREF. QTY. DESCRIPTION A 1 Hex Bolt, 3/8" x 1"A 1 Hex Bolt, 3/8" x 1" B 1 Hex Bolt, 1/4" x 1-1/4"B 1 Hex Bolt, 1/4" x 1-1/4" C 2 Hex Bolt, 1/4" x 3/4"C 2 Hex Bolt, 1/4" x 3/4" D 10 Hex Bolt, 1/4" x 5/8"D 10 Hex Bolt, 1/4" x 5/8" E 1 Carriage Bolt, 1/4" x 3/4"E 1 Carriage Bolt, 1/4" x 3/4" F 4 Flat Washer, 1/4"4 Flat Washer, 1/4" G 3 Nylon Washer3 Nylon Washer REF.QTY.DESCRIPTIONH 16 Nylock Nut, 1/4" I 1 Nylock Nut, 3/8" J 1 Hitch PinK 1 Hair Cotter Pin, 1/8" L 1 Plastic KnobM 1 Plastic GripN 2 FerruleREF. QTY. DESCRIPTION 16 Nylock Nut, 1/4" 1 Nylock Nut, 3/8" 1 Hitch Pin 1 Hair Cotter Pin, 1/8" 1 Plastic Knob 1 Plastic Grip 2 Ferrule 3 4 TOOLS REQUIRED FOR ASSEMBLY (2) 7/16" Wrenches (2) 9/16" Wrenches FIGURE 3 ASSEMBLY NYLON WASHER 1/4" FLAT WASHER 1/4" x 1-1/4" HEX BOLT PLASTIC GRIP FERRULE FLOW CONTROL ROD FLOW CONTROL ARM HOPPER BRACE 1/2" 1/4" NYLOCK NUTS FIGURE 2 3. Assemble the plastic grip onto the end of the fl ow control arm as shown in fi gure 2. 4. Insert the fl ow control arm through the slot in the hopper brace. Place a nylon washer on each side of the arm and attach it to the brace's welded bracket using a 1/4" x 1-1/4" hex bolt, a 1/4" fl at washer and two 1/4" nylock nuts as shown in fi gure 2. Tighten the fi rst nylock nut until there is noticeable resistance when moving the fl ow control arm, then tighten the second nylock nut. 5. Place the fl ow control rod through the hole at the end of the fl ow control arm. Assemble the two ferrules onto the threaded ends of the rod so that approximately 10 threads (1/2") of the rod extends through the ferrules. See fi gure 2. 1/4" NYLOCK NUT 1/4" x 5/8" HEX BOLT TONGUE FIGURE 1 1. Remove the hardware pack and all individual parts from the carton and lay out as shown on page 2 and 3. 2. Assemble the tongue to the hopper as shown in fi gure 1 using two 1/4" x 5/8" hex bolts and 1/4" nylock nuts. Do not tighten yet. 3/8" NYLOCK NUT 1/4" x 5/8" HEX BOLT 3/8" x 1" HEX BOLT 1/4" FLAT WASHER (ONE ONLY) HOPPER BRACE HITCH BRACKET 1/4" NYLOCK NUT 6. Attach the hopper brace to the hopper using two 1/4" x 5/8" hex bolts, one 1/4" fl at washer and two 1/4" nylock nuts. Do not tighten yet. See fi gure 3. 7. Place the end of the hitch bracket (two holes) down through the slot in the tongue. Attach the hopper brace to the top of the tongue and the hitch bracket to the bottom using one 3/8" x 1" hex bolt and 3/8" nylock nut. Tighten all bolts assembled so far. See fi gure 3. 5 8. Assemble one end of a tongue brace to the side of the tongue using two 1/4" x 5/8" hex bolts and 1/4" hex nuts. Do not tighten yet. See fi gure 4. 9. Assemble the other end of the tongue brace to the triangular plate on the end of the spreader. Use a 1/4" x 5/8" hex bolt and 1/4" nylock nut in the front hole of the plate. Use a 1/4" x 3/4" hex bolt, 1/4" fl at washer and 1/4" nylock nut in the rear hole, with the bolt and washer assembled o...